Removable Heel Plate Orthopedic Boot with Dual-Axis Curved Sole

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Solution Overview

Problem

Existing orthopedic walker boots lack the ability to transition between closed-heel and open-heel configurations, and their outer soles are not adequately curved to facilitate both longitudinal and latitudinal rolling of the foot during normal walking, which can lead to discomfort and impaired gait.

Innovation Solution

An orthopedic walker boot with a selectively removable heel plate and an outer sole that is curved along both longitudinal and latitudinal axes, allowing the boot to switch between closed-heel and open-heel configurations and providing enhanced gait support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a closed-heel configuration is used, then heel protection is improved, but adaptability deteriorates

Engineering Contradiction:
Improveheel protectionVSAvoidconfiguration adaptability
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The heel plate is designed as a separate, removable component from the external shell, allowing the boot to be configured as either closed-heel (with plate) or open-heel (without plate). This segmentation enables the boot to adapt to different healing stages and activity requirements while maintaining heel protection when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heel plate is made selectively removable by the practitioner, transforming the static closed-heel configuration into a dynamic system that can switch between closed and open states. This dynamic capability allows the boot to adapt to varying patient needs throughout rehabilitation.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If an open-heel configuration is used, then wound access is improved, but heel protection deteriorates

Engineering Contradiction:
Improvewound accessVSAvoidheel protection
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The removable heel plate design allows practitioners to remove the plate to access wounds on the posterior heel while maintaining the structural integrity of the external shell for protection when the plate is reattached.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heel plate can be extracted from the external shell to provide direct access to wounds or areas requiring medical attention, while the shell remains in place to maintain overall structural support and protection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the outer sole is flat, then manufacturing simplicity is improved, but gait facilitation deteriorates

Engineering Contradiction:
Improvesole manufacturingVSAvoidgait facilitation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The outer sole is curved along both longitudinal and latitudinal axes to mimic the natural contour of the foot and facilitate rolling motion during walking. This curvature enables smoother gait transition while remaining manufacturable through conventional molding processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Ease of operation

If the outer sole is curved along one axis only, then gait support is improved, but foot rolling facilitation deteriorates

Engineering Contradiction:
Improvegait supportVSAvoidfoot rolling capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The outer sole incorporates curvature along both longitudinal and latitudinal axes, creating a dual-axis curved surface that facilitates comprehensive foot rolling motion in all directions during the walking cycle, enhancing overall gait facilitation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

By adding curvature in the latitudinal dimension to the existing longitudinal curvature, the sole creates a three-dimensional contoured surface that enables multidirectional foot rolling, improving adaptability to the complex motions of normal walking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8251936B2Orthopedic walker boot having a removable heel plate
Publication Date: 2012.08.28 BREG INC
  • US8251936B2 patent drawing
  • US8251936B2 patent drawing
  • US8251936B2 patent drawing

AI summary

An orthopedic walker boot for wearing on a lower limb of a wearer has a rigid external shell, a pliant internal boot positioned in the external shell, and a heel plate selectively detachable or attachable to the external shell. Selective transition of the heel plate between the detached condition and attached condition selectively provides the orthopedic walker boot with an open-heel configuration or a closed-heel configuration. The external shell includes an outer sole having a walking surface which is configured with two curved axes to facilitate walking while wearing the orthopedic walker boot.