Removable Interposer Connector for Wear-Resistant Scope Interfaces

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Solution Overview

Problem

Current medical device systems face issues with wear and tear of controller ports due to repeated insertion and removal of scopes, leading to partial or intermittent operation, which can result in degraded performance and increased costs and risks during medical procedures.

Innovation Solution

The introduction of a replaceable interposer assembly with a housing, electrical connectors, mechanical fasteners, and a latch system that allows for easy removal and replacement of medical device connectors, ensuring a reliable electrical and mechanical connection to the controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If scopes are repeatedly inserted and removed from the controller port, then the controller can be used for multiple procedures, but the controller port experiences wear and tear leading to connection degradation

Engineering Contradiction:
Improvenumber of proceduresVSAvoidconnection stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system is divided into a permanent controller and removable interposer assemblies. The interposer assembly acts as a separable component that absorbs wear from repeated connections, while the controller port remains protected. This segmentation allows the controller to maintain reliability while supporting multiple procedures through replacement of worn interposers rather than the entire system.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If a scope connector is repeatedly connected and disconnected, then the scope can be used for multiple procedures, but the connection wear increases the opportunity for partial or intermittent operation

Engineering Contradiction:
Improvescope usage durationVSAvoidvisualization reliability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The interposer assembly serves as an intermediary component between the scope connector and the controller port. It provides a fresh, unworn connection interface for each scope attachment, ensuring reliable electrical and mechanical connections throughout the scope's usage duration. The interposer absorbs the wear from repeated connections, protecting the visualization system from degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of stationary object

If the controller port wears from repeated connections, then the controller can continue to be used, but repair or replacement becomes necessary increasing costs and procedure duration

Engineering Contradiction:
Improvecontroller lifespanVSAvoidrepair complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of repair

Solution Approach 1:

The interposer assembly is designed as a consumable, relatively low-cost component that can be easily replaced when worn. Instead of repairing or replacing the entire expensive controller system, users can interchange worn interposers with new ones, maintaining controller functionality at minimal cost and downtime. This approach treats the interposer as a disposable protective element.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Manufacturing precision

If a proprietary connector design is used, then the system can be optimized for specific medical devices, but other medical devices cannot be connected to the same controller

Engineering Contradiction:
Improveconnector compatibilityVSAvoiddevice interchangeability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The interposer assembly is designed with universal adaptability, allowing a single controller to work with multiple different scope types through interchangeable interposers. Each interposer can be configured with appropriate connectors for different device protocols and pin configurations, enabling one controller to serve multiple functions and accommodate various medical devices without modification.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12489262B2Medical device system with removable connector
Publication Date: 2025.12.02 BOSTON SCIENTIFIC SCIMED INC
  • US12489262B2 patent drawing
  • US12489262B2 patent drawing
  • US12489262B2 patent drawing

AI summary

Aspects of the disclosure relate to devices, systems, and methods for connecting or removing one or more interposer assemblies from a controller, replacing a used interposer assembly with a new interposer assembly, and connecting or removing a medical device from such an interposer assembly. The one or more interposer assemblies for connecting the medical device to a controller may comprise a housing defining a front-facing socket for removably receiving a connector of the medical device, and at least one electrical connector on a rear face of the housing, the at least one electrical connector for removable connection to the controller.