Removable Light-Emitting Unit With Segmented Cleaning Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In existing light-emitting devices, the light-emitting unit cannot be easily removed from the base without also removing the entire cleaning mechanism, which complicates maintenance and replacement processes.

Innovation Solution

A light-emitting device design where the light-emitting unit is removably attached to the base, allowing it to be separated while at least a portion of the cleaning mechanism remains on another object, enabling independent removal and reattachment without requiring the entire cleaning mechanism to be removed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the light-emitting unit is removably attached to the base, then ease of maintenance and replacement is improved, but the cleaning mechanism becomes more complex

Engineering Contradiction:
Improveease of maintenanceVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The device is divided into separable components: the light-emitting unit can be independently removed from the base, and the cleaning mechanism is further segmented into a cleaning unit and a support structure. This segmentation allows the light-emitting unit to be maintained or replaced without removing the entire cleaning mechanism, resolving the contradiction between ease of repair and device complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the entire cleaning mechanism is removed with the light-emitting unit, then complete cleaning functionality is preserved, but maintenance time and complexity increase

Engineering Contradiction:
Improvecleaning functionalityVSAvoidmaintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cleaning unit is extracted from the light-emitting unit as a separate component that remains on the base when the light-emitting unit is removed. This allows the cleaning functionality to be preserved independently while enabling quick removal and replacement of the light-emitting unit, significantly reducing maintenance time without compromising cleaning reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If the light-emitting unit is permanently fixed to the base, then structural stability is improved, but replacement and maintenance become difficult

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of replacement
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The attachment between the light-emitting unit and base is made dynamic rather than permanent. The light-emitting unit is removably attached to the base, allowing it to be securely fixed during operation for stability, but easily removed when maintenance or replacement is needed. This dynamic attachment resolves the contradiction between structural stability and ease of replacement.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11822280B2Light-emitting device
Publication Date: 2023.11.21 FUJIFILM BUSINESS INNOVATION CORP
  • US11822280B2 patent drawing
  • US11822280B2 patent drawing
  • US11822280B2 patent drawing

AI summary

A light-emitting device including: a light-emitting unit extending in one direction; an emission surface that is provided at the light-emitting unit along the one direction, and emits light in a light-emitting direction, the light-emitting direction and the one direction crossing each other; a base that is located in a direction opposite to the light-emitting direction of the light-emitting unit, and on which the light-emitting unit is removably provided; and a cleaning mechanism that includes a cleaning unit cleaning the emission surface by moving along the one direction, the cleaning mechanism allowing the light-emitting unit to be removed from the base while at least a portion of the cleaning mechanism remains on an object other than the light-emitting unit.