Removable Vehicle Lighting Assembly for Flexible Optical Repositioning

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Solution Overview

Problem

Existing vehicle lighting assemblies are costly to replace due to fixed components like spherical mirrors and converging lenses, requiring complete repositioning during re-styling or damage, and lack flexibility in light orientation and dimension adjustment without compromising energy efficiency.

Innovation Solution

A lighting assembly with a frame-mounted optical assembly and lens that can be removed independently from the vehicle body, allowing adjustable mirrors and lenses to maintain light orientation and flexibility, and enabling easy replacement or repositioning without affecting the optical fiber and lens.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If spherical mirrors and converging lenses are fixed to the light guide, then the lighting assembly provides stable light reflection and refraction, but complete replacement of components is required during damage or re-styling, increasing maintenance costs

Engineering Contradiction:
Improvestable light reflection and refractionVSAvoidmaintenance cost
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The lighting assembly is divided into separate functional modules: the light guide remains fixed to the vehicle body, while the spherical mirror and converging lens are mounted on a frame that can be independently removed. This segmentation allows the optical components to be replaced or adjusted without replacing the entire lighting assembly, reducing maintenance costs while preserving optical stability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If spherical mirrors and converging lenses are fixed to the light guide, then the lighting assembly maintains stable optical performance, but repositioning during re-styling requires complete repositioning of the light guide, increasing complexity and cost

Engineering Contradiction:
Improveoptical performance stabilityVSAvoidrepositioning complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lighting system is segmented into a fixed light guide portion and a removable frame portion containing the optical components. During re-styling, only the frame with mirrors and lenses needs to be repositioned or replaced, while the light guide remains in place, significantly reducing repositioning complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame mounting structure is designed as a universal interface that can accommodate different configurations of mirrors and lenses while maintaining compatibility with the fixed light guide. This allows flexible repositioning and reconfiguration during vehicle re-styling without requiring custom integration work.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the lighting assembly uses fixed optical components, then the structure is simple, but flexibility in adjusting light orientation and distribution is limited

Engineering Contradiction:
Improvestructural simplicityVSAvoidlight orientation adjustment flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The optical components (spherical mirror and converging lens) are mounted on a frame that allows dynamic adjustment of their positions and orientations. This enables flexible adjustment of light orientation and distribution in horizontal and vertical planes while maintaining a relatively simple overall structure through modular design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The frame structure provides additional degrees of freedom for positioning the optical components, allowing adjustment in multiple dimensions (horizontal and vertical planes). This enables versatile light orientation control without significantly increasing structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If the lighting assembly uses traditional fixed components, then the design is straightforward, but the overall dimensions cannot be reduced without compromising functionality

Engineering Contradiction:
Improvedesign straightforwardnessVSAvoidlighting assembly dimensions
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The optical components (mirrors and lenses) are nested within a compact frame structure that integrates multiple functions in a space-efficient manner. This nesting approach reduces the overall dimensions of the lighting assembly while maintaining all necessary optical functions and adjustment capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces maintenance and re-styling costs, allows flexible light adjustment, and minimizes assembly dimensions while maintaining energy efficiency, with the option to integrate additional features like Lidar or Radar.

Implementation Method 1

an optical assembly (53) configured to deflect a light beam (23) from the optical fibre (16)

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a lens (54) configured to refract light rays (28) from the optical assembly (53) and to form a plurality of light rays (29)

Methodology Applied
Scientific EffectLight refraction: Refraction

Data Source

PatentUS12576774B2Method for removing a lighting assembly from a vehicle
Publication Date: 2026.03.17 ITALDESIGN GIUGIARO
  • US12576774B2 patent drawing
  • US12576774B2 patent drawing
  • US12576774B2 patent drawing

AI summary

A removable lighting assembly for a vehicle is described, comprising: a frame removably mounted on the vehicle, a first lens configured to refract a first light ray incident thereon outside the lighting assembly, and an optical assembly configured to deflect a second light ray from a source arranged outside said frame and to generate the first light ray; said first lens and said optical assembly are fixed to the frame and are removable integrally to said frame from said vehicle.