Removable Liner Hanger With Expandable Arms

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Solution Overview

Problem

Conventional liner hangers are difficult to remove once set in place, limiting their reusability and flexibility in hydrocarbon well construction.

Innovation Solution

A liner hanger apparatus featuring radially expandable arms with longitudinally movable cones and a compressible sleeve, allowing for selective expansion and retraction to securely engage and disengage from the well bore, enabling easy installation and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional liner hangers are set in place using frictional engagement, then they provide stable suspension of the liner, but they become difficult to remove thereafter

Engineering Contradiction:
Improvestability of liner suspensionVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The liner hanger employs dynamically adjustable gripping elements that can transition between expanded and retracted states. The expandable arms with conical surfaces allow the hanger to adapt its grip strength and engagement level, enabling easy insertion through expansion followed by controlled retraction for removal, thus resolving the contradiction between stable suspension and ease of removal

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameters of the gripping elements by using thermoplastic materials that undergo phase changes or dimensional changes in response to temperature or mechanical stress. This allows the gripping elements to alter their frictional engagement characteristics, providing stable hold during operation but enabling easy removal when needed

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If liner hangers are designed for easy removal, then reusability and flexibility are improved, but the security and reliability of liner suspension may be compromised

Engineering Contradiction:
Improvereusability and flexibilityVSAvoidsecurity of liner suspension
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The dynamically adjustable gripping elements can be positioned at different expansion levels to provide varying degrees of security. During normal operation, the arms can be expanded to provide strong frictional engagement for reliable suspension, while being able to retract when removal is needed, thus maintaining both reliability and adaptability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The liner hanger incorporates feedback mechanisms that monitor the engagement state of the gripping elements and adjust their position accordingly. This ensures that the hanger maintains optimal grip strength for reliable suspension while being able to detect when removal is required, balancing security with flexibility

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a secure and removable solution for suspending liners within well bores, facilitating efficient installation and retrieval, thus enhancing operational flexibility and reducing maintenance costs.

Implementation Method 1

Each set of arms are expandable by corresponding longitudinally movable cones spaced apart along the tubular member

Methodology Applied
Scientific EffectConical expansion: Wedge

Implementation Method 2

a selectably longitudinally compressible sleeve located between the first and second sets of radially expandable arms

Methodology Applied
Scientific EffectElastic compression: Elasticity

Implementation Method 3

a seal located between the first and second sets of radially expandable arms

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9689236B2Liner hanger
Publication Date: 2017.06.27 TORSCH INC
  • US9689236B2 patent drawing
  • US9689236B2 patent drawing
  • US9689236B2 patent drawing

AI summary

An apparatus for suspending a liner within a bore comprising a central tubular member and first and second sets of radially expandable arms. Each set of arms are expandable by corresponding longitudinally movable cones spaced apart along the tubular member. The apparatus further includes a seal located between the first and second sets of radially expandable arms and a selectably longitudinally compressible sleeve located between the first and second sets of radially expandable arms.