Removable Communication Module Powered by Trip Unit Bus

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Solution Overview

Problem

Existing electrical installations lack efficient means for measuring current and energy, and existing solutions for implementing these measurements are complex, often requiring dismantling of trip units and cumbersome cabling for power supply.

Innovation Solution

A removable device connected to an electronic trip device via a connector accessible from outside the electrical panel, powered directly by the trip device, eliminating the need for batteries or external power sources, allowing easy connection and disconnection without disrupting the trip unit's operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a communication module is fixed on an electronic trip unit, then current and energy measurements can be performed, but the installation becomes complex requiring dismantling and cabling operations

Engineering Contradiction:
Improvecurrent and energy measurement capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement system is divided into two independent parts: the electronic trip unit (fixed in the electrical panel) and the removable communication module (can be detached). This segmentation allows the communication module to be easily connected or disconnected without affecting the trip unit, eliminating complex cabling operations while maintaining measurement capability through the trip unit's existing sensors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The communication module is extracted from the trip unit as a separate removable component. This extraction allows the communication function to be added without permanently modifying the trip unit structure, simplifying installation by eliminating the need to dismantle the trip unit and perform complex internal cabling.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If a communication module is fixed on an electronic trip unit, then communication capability is provided, but cabling operations are required to connect to the bus

Engineering Contradiction:
Improvecommunication capabilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system is segmented into a fixed trip unit and a removable communication module that interfaces with the trip unit's bus through a simple connector. This segmentation provides communication capability while eliminating complex cabling operations, as the module connects pluggably without requiring internal wiring modifications.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a battery is used to power the communication module, then independence from trip unit power is achieved, but reliability is reduced due to battery charging requirements

Engineering Contradiction:
Improvepower independenceVSAvoidpower supply reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The communication module uses the trip unit's existing power supply system, drawing power through the same connector used for data communication. This self-service approach eliminates the need for separate battery systems or external power supplies, maintaining reliability by using the already-tested trip unit power source while providing adequate power independence for removable operation.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If an external power supply is used for the communication module, then power independence is achieved, but wiring complexity increases due to space constraints

Engineering Contradiction:
Improvepower independenceVSAvoidwiring complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power supply connection is merged with the data communication connection. The same connector that establishes the communication bus connection also provides power supply to the removable module. This merging eliminates separate power wiring, reducing installation complexity while maintaining power independence for the removable module.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2822018B1Removable device for electronic tripping device, method for supplying such a device and assembly comprising an electronic tripping device and such a removable device
Publication Date: 2018.04.04 SCHNEIDER ELECTRIC IND SAS
  • EP2822018B1 patent drawingFigure 1
  • EP2822018B1 patent drawingFigure 2
  • EP2822018B1 patent drawingFigure 3

AI summary

This removable device (20) is intended to be connected to an electronic trigger (10). The trigger (10) comprises a housing and a connector (58) received in an opening (59) provided in a wall (53) of the housing. The connector (58) is accessible from outside the housing. The trigger (10) also includes an internal power supply bus (55) located inside the housing. The device (20) is suitable for connecting to said connector (58) and for receiving electrical power via the internal power supply bus (55) when connected to the connector (58). The device (20) includes a component (68) for drawing electrical power from the internal power supply bus (55). The trigger (10) includes a switching power supply (54) designed to deliver a power supply signal (S1).The sampling device (68) includes means for detecting each rising edge of the supply signal (S1), and electrical energy from the supply signal (S1) is sampled from the detection of a rising edge.