Removable Motor Fan Assembly in Combustion Blower Housing

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Solution Overview

Problem

Existing blower designs for furnaces in smaller buildings and mobile homes complicate maintenance and servicing due to fixedly attached motor and fan assemblies, which can hinder airflow and require complex disassembly for maintenance.

Innovation Solution

A blower housing with a removably attached cover that captures the motor and fan assembly between housing and cover portions, allowing for easy access and removal without additional fasteners or brackets, facilitating maintenance and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the motor and fan assembly is fixedly attached to the blower housing with separate brackets, then the assembly is securely mounted, but maintenance and servicing become complicated

Engineering Contradiction:
Improvemaintenance and servicingVSAvoidassembly structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The motor and fan assembly is integrated directly into the blower housing structure, eliminating the need for separate mounting brackets. The assembly is captured between the housing body and housing cover, creating a unified structure that simplifies maintenance while maintaining secure mounting.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the motor and fan assembly is fixedly attached directly to the housing cover, then the assembly is securely mounted, but disassembly requires complex procedures

Engineering Contradiction:
Improveaccessibility for maintenanceVSAvoiddisassembly procedure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The blower housing is segmented into a housing body and a removable housing cover. The motor and fan assembly is positioned between these two segments, allowing the cover to be removed for easy access to the assembly without complex disassembly procedures, while maintaining secure mounting when assembled.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8277175B2Combustion air supply blower with access cover and motor and fan assembly
Publication Date: 2012.10.02 REGAL BELOIT AMERICA INC
  • US8277175B2 patent drawing
  • US8277175B2 patent drawing
  • US8277175B2 patent drawing

AI summary

A combustion air supply blower includes a blower housing having a housing body and housing cover. The cover is removably attached to the housing body and generally provides access to a motor and fan assembly including a fan and a motor. The motor and fan assembly is removably mounted within the housing body and is captured between the housing body and the housing cover such that, upon removal of the housing cover, the motor and fan assembly is exposed and may then be lifted out of the housing body for easy maintenance, repair, and/or replacement of any portion of the motor and fan assembly. Alternatively, upon removal of the housing cover, the motor and fan assembly may be accessed while remaining within the housing body to complete any maintenance and/or repair of the motor and fan assembly.