Removable Pool Light Cartridge for Wall-Mounted Fixture Maintenance

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Solution Overview

Problem

Existing pool lighting fixtures require the entire fixture to be removed for bulb replacement, which is cumbersome due to the need for long power cables and involves removing the housing from the pool wall, making maintenance and servicing inefficient.

Innovation Solution

A removable pool lighting assembly with a light cartridge that includes a light emitting diode, circuitry, and a heat sink, which can be exchanged without removing the light fixture body from the pool wall, along with interchangeable lenses providing different lighting patterns, and a method for installing, maintaining, and servicing the assembly without the need for excess power cord or removing the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the entire light fixture is removed from the pool wall for bulb replacement, then the light bulb can be accessed and replaced, but the maintenance process becomes cumbersome and time-consuming due to the need to remove the housing and handle long power cables

Engineering Contradiction:
Improveease of bulb replacementVSAvoidmaintenance time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The lighting assembly is divided into separate functional modules: a fixed housing that remains installed in the pool wall, and a removable light cartridge containing the bulb and electrical components. This segmentation allows the light cartridge to be extracted and replaced independently without disturbing the housing or power cable connections, enabling quick bulb replacement while eliminating the need to handle the entire fixture and long power cables during maintenance.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the entire light fixture is removed from the pool wall for servicing, then internal components can be accessed, but the process becomes complex and inefficient due to the need to disconnect power cables and reinstall the housing

Engineering Contradiction:
Improveease of component accessVSAvoidservice procedure complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The light cartridge is extracted as a complete serviceable unit from the housing. The cartridge contains the bulb, socket, and associated electrical components, all accessible through a single removal action. This extraction approach allows technicians to access and service internal components without the complexity of disconnecting power cables or manipulating the housing, reducing the service procedure to a simple insert-remove operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If long power cables are used to position the fixture away from the pool wall, then the fixture can be removed for bulb replacement, but the cable management becomes cumbersome and aesthetically unpleasing

Engineering Contradiction:
Improvefixture removabilityVSAvoidcable management complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The power cable connection is merged with the fixed housing rather than being attached to the removable light cartridge. The housing contains the electrical interface and power cable connections, which remain stationary and connected to the power source. The light cartridge connects to this interface during installation, eliminating the need for long external power cables and complex cable management during bulb replacement operations.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient maintenance and servicing of pool lighting by allowing the light cartridge and lenses to be replaced without removing the fixture from the pool wall, reducing the need for excess power cables and improving the aesthetic and functional flexibility of pool lighting.

Implementation Method 1

The light cartridge can have an illumination portion with a light emitting diode

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a heat sink in proximity of the light emitting diode and the circuitry portion

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Data Source

PatentUS9464794B2Removable lighting assemblies
Publication Date: 2016.10.11 ZODIAC POOL SYSTEMS LLC
  • US9464794B2 patent drawing
  • US9464794B2 patent drawing
  • US9464794B2 patent drawing

AI summary

Pool lighting assemblies, lens and methods of installing, maintaining and servicing are disclosed. A pool lighting assembly can include a light fixture body forming an elongated housing with a generally open interior, where the light fixture body constructed for insertion into a structure, such a pool wall. Additionally, a light cartridge can be provided. The light cartridge can have an illumination portion with a light emitting diode, a circuitry portion for controlling the light emitting diode, and a heat sink in proximity of the light emitting diode and the circuitry portion. A lens assembly, attachable to the light fixture body, can also be provided. The lens of the lens assembly can be interchangeable with a different lens. Also, the light cartridge can be removable from the light fixture body without removing the light fixture body from the structure.