Removable Diffuser Assembly for Droplet-Free Evaporation

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Solution Overview

Problem

Existing diffusing apparatuses face challenges in efficiently diffusing high-value substances like pheromones and fragrances with minimal loss, while maintaining low energy consumption and precise control over the flow rate, particularly when dealing with substances that have high viscosity and specific temperature dependencies.

Innovation Solution

A removable assembly for a diffusing apparatus that includes a storage container with cellular retention members and a porous body, utilizing capillary action and temperature control to regulate the flow of substances, ensuring they evaporate without droplet formation and maintaining energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a liquid substance is fed to an evaporation surface with high flow rate, then evaporation efficiency is improved, but droplet formation occurs causing substance loss

Engineering Contradiction:
Improveevaporation efficiencyVSAvoidsubstance loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent employs a porous distributor member with controlled pore size and distribution to regulate liquid flow across the evaporation surface. The porous structure allows the liquid to spread uniformly through capillary action, ensuring complete evaporation without droplet formation while maintaining high evaporation efficiency.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent controls the flow rate parameter by adjusting the liquid supply pressure and temperature to optimize the balance between evaporation efficiency and substance loss. By maintaining the liquid flow within specific parameter ranges, the system achieves efficient evaporation while preventing droplet formation.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If temperature control is applied to regulate flow rate through porous body, then flow precision is improved, but energy consumption increases

Engineering Contradiction:
Improveflow rate precisionVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by stationary object

Solution Approach 1:

The patent utilizes the natural temperature dependence of liquid viscosity to self-regulate flow rate through the porous body. As temperature increases, viscosity decreases, allowing greater flow through the porous structure without additional energy input. This passive thermal regulation achieves precise flow control while minimizing energy consumption.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent exploits the physical parameter relationship between temperature and viscosity to control flow rate. By allowing temperature variations within a controlled range, the system achieves precise flow regulation through the porous body without requiring active heating or cooling mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If removable assembly design is implemented, then ease of replacement is improved, but device complexity increases

Engineering Contradiction:
Improveease of replacementVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent divides the diffusing apparatus into distinct modular components: a removable assembly containing the storage container and distributor member, and a fixed housing. This segmentation allows the consumable components to be easily replaced without affecting the permanent structure, simplifying maintenance and operation despite the additional interface requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The removable assembly is designed as a universal module that can be easily attached and detached from the fixed housing. The standardized interface and modular design allow the same removable assembly to work with different housing configurations, reducing overall system complexity while improving ease of replacement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for accurate and efficient diffusion of high-value substances by controlling the flow rate and evaporation process, minimizing substance loss and energy consumption, while ensuring compatibility with various substances and preventing undesirable mixing.

Implementation Method 1

The flow of the liquid through a porous body is governed when cold by Jurin's law

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a porous body having an evaporation surface situated externally of said storage container to evaporate the substance into the surrounding air

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 3

to evaporate the substance into the surrounding air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

diffuse a substance in the vapor state into the surrounding air

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12447486B2Removable assembly for a diffusing apparatus
Publication Date: 2025.10.21 CAELIMP
  • US12447486B2 patent drawing
  • US12447486B2 patent drawing
  • US12447486B2 patent drawing

AI summary

A diffusing apparatus for diffusing a substance in the vapor state into the surrounding air, in particular to a removable assembly of the apparatus that includes a storage container including an orifice and containing a liquid substance selected from semiochemical molecules, pheromones, allomones, kairomones, synomones and fragrances of natural or synthetic origin, and an inner cellular retaining member housed at least in a mouth area of the storage container that is adjacent to the opening and set back from the opening is disclosed. The removable assembly of the apparatus may include a dispensing member including a porous body having an evaporation surface located outside the storage container. The substance may have a viscosity that varies according to temperature.