Removable Pressure Pod Assembly for Dialysis Systems

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Solution Overview

Problem

Conventional pressure monitoring components in dialysis systems, such as pressure pods, are difficult to remove and replace, especially for untrained individuals like dialysis patients, due to intricate connection mechanisms.

Innovation Solution

The pressure output device (POD) assembly includes a connector coupled to a measurement port on the dialysis machine, a POD receptacle installed over the connector, and a POD with inlet, outlet, and sensor ports, allowing for easy removability and secure installation without requiring complex manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional pressure pods use intricate connection mechanisms (e.g., luer lock), then connection reliability is improved, but ease of operation deteriorates for untrained users

Engineering Contradiction:
Improveconnection reliabilityVSAvoidease of installation and removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection system is divided into separate functional elements: a connector component with simplified connection features, a POD receptacle with corresponding engagement structures, and a POD component. This segmentation allows each element to have optimized connection features that are easier to manipulate while maintaining secure attachment when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector and POD receptacle act as intermediary components between the pressure pod and the dialysis machine. These intermediaries provide simplified connection interfaces that mediate the interaction, making the overall system easier to install and remove while maintaining reliable fluid connection and mechanical attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If pressure monitoring components are made easily removable, then ease of operation is improved, but connection stability may deteriorate

Engineering Contradiction:
Improveease of removalVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection system transitions from static, fixed connections to dynamic, easily detachable connections. The connector and POD receptacle are designed with engagement features that allow simple insertion and removal actions by users, while maintaining stable fluid-tight connections during operation through the integrated design of the components.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If connection mechanisms are simplified for easier manipulation, then ease of operation is improved, but manufacturing complexity may increase

Engineering Contradiction:
Improveease of manipulationVSAvoidconnection mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple connection functions are merged into integrated components: the connector combines fluid connection features with mechanical engagement elements, and the POD receptacle integrates both fluid interface and mechanical attachment structures. This merging reduces the number of separate parts and simplifies the overall connection mechanism while maintaining ease of manipulation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The POD assembly facilitates easy installation and removal of pressure monitoring components, ensuring a stable and strong connection to the dialysis machine, thereby simplifying maintenance and use by both technicians and patients.

Implementation Method 1

A membrane or diaphragm may be positioned between the blood chamber and the pressure port. The membrane provides a sterile barrier to the blood circuit and prevents blood contamination of the machine, while allowing air pressure to pass through the membrane

Methodology Applied
Scientific EffectSemipermeable Membrane: Semipermeable Membrane

Implementation Method 2

pressure transducer inside the machine

Methodology Applied
Scientific EffectPressure Transduction:

Data Source

PatentUS20250123169A1Pressure output devices for sensing fluid pressure in a fluid processing system
Publication Date: 2025.04.17 FRESENIUS MEDICAL CARE HOLDINGS INC
  • US20250123169A1 patent drawing
  • US20250123169A1 patent drawing
  • US20250123169A1 patent drawing

AI summary

A pressure output device (POD) assembly used for measuring fluid pressure in a fluid processing system is described. The fluid processing system may be or may include a dialysis machine. In one example, the POD assembly may include a connector configured to be coupled to a measurement port arranged on an outer surface of a fluid processing system, a POD receptacle configured to be installed on the outer surface over the connector, the POD receptacle may be configured to be coupled to the connector, and a POD may include an inlet port, an outlet port, and a sensor port, the POD may be configured to be removably installed within a POD seat formed in the POD receptacle, the sensor port may be arranged within a POD opening of the POD receptacle and coupled to the connector to fluidically couple the POD to the measurement port. Other embodiments are described.