Removable Roof Structure B-Pillar Nesting

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Solution Overview

Problem

Conventional vehicles face challenges in providing a detachable roof structure that maintains structural stiffness similar to a fixed roof, which is essential for safety and performance.

Innovation Solution

A detachable roof assembly comprising an upper B-pillar extending from a longitudinal roof rail and a lower B-pillar forming a receptacle, with at least one-third of the upper B-pillar disposed within the receptacle, connected by a connector to ensure structural integrity and ease of removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a detachable roof assembly is used, then ease of operation is improved, but structural stiffness deteriorates

Engineering Contradiction:
Improveease of conversion between enclosed and open-air configurationsVSAvoidstructural stiffness
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The upper B-pillar is inserted into the lower B-pillar, creating a nested configuration where the upper B-pillar extends into the receptacle formed by the lower B-pillar. This nesting arrangement allows the detachable roof assembly to maintain structural stiffness comparable to conventional fixed roofs while enabling easy conversion between enclosed and open-air configurations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If a detachable roof assembly with nested B-pillars is used, then structural stiffness is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stiffnessVSAvoidcomplexity of detachable connection mechanism
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The B-pillar is divided into two separate segments: an upper B-pillar and a lower B-pillar. This segmentation allows the roof assembly to be detached and reattached while maintaining structural integrity. The upper B-pillar can be independently inserted into or removed from the lower B-pillar's receptacle, simplifying the overall connection mechanism despite the segmented structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10532640B2Removable roof structure
Publication Date: 2020.01.14 FORD GLOBAL TECH LLC
  • US10532640B2 patent drawing
  • US10532640B2 patent drawing
  • US10532640B2 patent drawing

AI summary

A vehicle is provided. The vehicle may include a detachable roof assembly that includes an upper B-pillar extending from a longitudinal roof rail that extends between a pair of transverse roof bows. The vehicle may also include a frame assembly. The frame assembly may include a lower B-pillar that extends from a rocker panel to a beltline of the vehicle. The lower B-pillar may include an upper end that defines a receptacle that may receive at least 50% of the upper B-pillar when the roof assembly is assembled to the frame assembly.