Removable Roof Panel Latch Assembly for Vehicle Windows

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Solution Overview

Problem

Existing motor vehicle removable panels and rear cap systems with permanently bonded windows are difficult for owners to remove, hindering an open-air driving experience and complicating handling due to their weight and installation.

Innovation Solution

A removable roof assembly with a latch assembly featuring a push button actuator allows easy release and removal of windows, incorporating a locking feature to deter theft, and a return spring for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If permanently bonded windows are used in removable panels, then structural strength is improved, but ease of operation deteriorates because the windows cannot be easily removed

Engineering Contradiction:
Improvestructural strengthVSAvoidease of window removal
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The window assembly is segmented into separable components: the window pane, the panel, and the latch assembly. This allows the window to be permanently bonded to the panel structure while still enabling easy removal through the latch mechanism, resolving the contradiction between structural strength and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The latch assembly provides a dynamic connection system that transitions between locked and unlocked states. The push-button actuator enables the window to be securely attached during normal operation but easily detached when needed, maintaining both structural integrity and operational flexibility.

Inventive Principle:
Principle #15Dynamics

2Reliability

If permanently bonded windows are used in removable panels, then reliability is improved, but ease of operation deteriorates due to difficulty in removal

Engineering Contradiction:
ImprovereliabilityVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The window assembly is segmented into separable components: the window pane, the panel, and the latch assembly. This allows the window to be permanently bonded to the panel structure while still enabling easy removal through the latch mechanism, resolving the contradiction between structural strength and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The latch assembly provides a dynamic connection system that transitions between locked and unlocked states. The push-button actuator enables the window to be securely attached during normal operation but easily detached when needed, maintaining both structural integrity and operational flexibility.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If large panels with windows are used, then open air experience is improved, but weight increases making handling difficult

Engineering Contradiction:
Improveopen air experienceVSAvoidpanel weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The roof assembly is segmented into multiple removable components including the main roof panel and separate quarter windows. This segmentation allows users to remove only the window portions to achieve an open air experience without handling the entire heavy roof structure, reducing the effective weight that must be moved.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The quarter windows are extracted as separate removable components from the main roof panel. This allows users to remove only the necessary window portions for ventilation and open air experience, rather than removing the entire heavy roof assembly, thereby reducing handling weight while maintaining the desired functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If removable windows are implemented, then ease of operation is improved, but device complexity increases due to latch mechanisms

Engineering Contradiction:
Improveease of window removalVSAvoidlatch assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The latch assembly is designed with a push-button actuator that automatically triggers the release mechanism. When the button is pressed, the internal components self-actuate to release the locking engagement, eliminating the need for complex manual manipulation or multiple separate controls, thus maintaining simplicity despite the added functionality.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and safe removal of panels and windows, reducing weight and facilitating easy handling, while the locking feature enhances security, allowing for a seamless open-air experience.

Implementation Method 1

a return spring. That return spring may extend between the push button actuator and the inner housing. The return spring may bias the push button actuator toward a home position.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a locking plunger that may be received in the inner housing as well as a locking plunger spring that biases the locking plunger toward an entry opening of a locking pin receiver in the inner housing.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10815709B2Apparatus and removable roof assembly for a motor vehicle
Publication Date: 2020.10.27 FORD GLOBAL TECH LLC
  • US10815709B2 patent drawing
  • US10815709B2 patent drawing
  • US10815709B2 patent drawing

AI summary

An apparatus includes a panel, a removable window and a latch assembly for securing the removable window to the panel. In one embodiment, a removable roof assembly for a motor vehicle includes a removable roof panel, a releasable locking feature that secures the removable roof panel to the motor vehicle, a removable window and a latch assembly. The latch assembly secures the removable window to the removable roof panel. The latch assembly includes a push button actuator to release the latch assembly and remove the removable window from the removable roof panel.