Removable Shift Control Unit for Bicycle Brakes

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Solution Overview

Problem

Existing bicycle shift operating devices lack easy replacement options for shift control units, making maintenance and upgrades cumbersome, especially when transitioning between different gear systems.

Innovation Solution

A shift operating device with a support structure that allows for the easy replacement of shift control units by being removably and reinstallably mounted to a brake lever bracket member, enabling interchangeability between different gear configurations without affecting the braking system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the shift control unit is integrated into the brake lever bracket member, then the device structure is compact and integrated, but the shift control unit cannot be easily replaced or upgraded

Engineering Contradiction:
ImproveReplaceability of shift control unitVSAvoidStructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shift control unit is separated from the brake lever bracket member into an independent, removable component. The support structure includes a recess that selectively receives different shift control units, allowing them to be independently replaced without affecting the brake lever bracket member or other integrated components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure is designed with a universal recess that can accommodate multiple types of shift control units. This allows the same support structure to work with different gear configurations (e.g., 9-speed, 10-speed, 11-speed systems), providing multi-functionality and ease of upgrading.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of repair

If the shift control unit is permanently fixed to the brake lever bracket member, then the device is more reliable and stable, but maintenance and upgrades become cumbersome

Engineering Contradiction:
ImproveEase of replacementVSAvoidConnection stability
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The support structure is pre-designed with a recess that precisely fits the shift control unit, and the shift control unit is pre-equipped with corresponding mounting features. This preliminary design ensures that when the shift control unit is installed, it achieves reliable and stable connection without requiring complex assembly procedures or tools.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If different gear systems are supported by the same device, then the device versatility is improved, but the device complexity increases

Engineering Contradiction:
ImproveGear system compatibilityVSAvoidConfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shift control unit is designed as a separate, interchangeable component that can be removed and replaced. Each shift control unit is optimized for specific gear systems (e.g., 9-speed, 10-speed, 11-speed), allowing riders to swap units based on their gear system requirements without modifying the underlying support structure or brake lever bracket member.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2308750B1Shift operating device
Publication Date: 2016.07.06 SHIMANO INC
  • EP2308750B1 patent drawingFigure 1~2
  • EP2308750B1 patent drawingFigure 3
  • EP2308750B1 patent drawingFigure 4

AI summary

A shift operating device (12) is basically provided with a bracket member (36), a support structure (39), a wire takeup member (51), a positioning mechanism (54,55), and a control member (40). The bracket member (36) is mounted to a bicycle. The support structure (39) is removably mounted to the bracket member (36). The wire takeup member (51) is movably supported by the support structure (39). The positioning mechanism (54,55) includes first (54) and second (55) positioning members supported by the support structure (39). The first positioning member (54) integrally moves with the wire takeup member (51). The second positioning member (55) engages the first positioning member (54) such that the first positioning member (54) has a plurality of operating positions. The control member (40) has a first portion movably supported by the support structure (39) inside the bracket member (36) and a second portion disposed outside the bracket member (36). The control member (40) is operatively coupled to the positioning mechanism (54,55) for changing the operating position of the first positioning member (54).