Removable Strap Hat with Connection Members

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Solution Overview

Problem

Existing adjustable hats with permanently affixed straps do not allow users to easily change the indicia or straps without damaging the hat or purchasing multiple hats.

Innovation Solution

An adjustable hat design featuring a band with arcuate openings and attachment members that allow for the removably securement of straps using connection members, enabling easy swapping of straps without disassembling the hat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If straps are permanently affixed to the hat, then the hat structure is simple and durable, but the user cannot change the straps or indicia without damaging the hat

Engineering Contradiction:
Improveability to change strapsVSAvoidhat structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hat is divided into separate functional components: the main hat body and the adjustable strap system. The strap system includes a band portion attached to the hat, connection members integrated into the band, and removable strap portions with engagement elements. This segmentation allows the strap to be independently replaced while preserving the main hat structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection members are designed with movable engagement elements that allow dynamic attachment and detachment of strap portions. The engagement elements can be inserted into and removed from the connection members, enabling the strap configuration to change from fixed to removable based on user needs.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If straps are permanently affixed using traditional methods, then manufacturing is simple, but strap replacement requires hat disassembly or purchasing multiple hats

Engineering Contradiction:
Improveease of strap replacementVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The connection members are pre-integrated into the band portion during manufacturing, with engagement elements positioned to receive strap portions. This preliminary preparation allows users to simply attach or detach strap portions without requiring disassembly of the hat or complex manufacturing processes later.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connection members serve as intermediary components between the fixed band portion and the removable strap portions. These intermediaries provide standardized engagement interfaces that simplify both manufacturing (by using standardized components) and user operation (by enabling tool-free attachment and detachment).

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple hats are purchased to change indicia, then strap customization is achieved, but inventory requirements and cost increase

Engineering Contradiction:
Improveindicia customizationVSAvoidnumber of hats needed
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The connection members are designed as universal interfaces that can accommodate multiple different strap portions with various indicia, logos, or configurations. A single hat body with standardized connection members can serve multiple functions by accepting different removable strap portions, eliminating the need for multiple specialized hats.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If elastic bands are used for adjustment, then size adjustment is simple, but the hat cannot accommodate different head sizes precisely and limits style options

Engineering Contradiction:
Improvesize adjustment easeVSAvoidhead size fit precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The adjustable strap system uses dynamic components including movable connection members and removable strap portions that can be adjusted to different lengths or configurations. This allows precise fitting to different head sizes while maintaining ease of adjustment through simple manipulation of the removable components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10517344B2Adjustable hat with removable adjustment straps
Publication Date: 2019.12.31 STARK JOHN
  • US10517344B2 patent drawing
  • US10517344B2 patent drawing
  • US10517344B2 patent drawing

AI summary

An adjustable hat has a first attachment member and a strap connection member that cooperate to allow a strap to be easily connected and removed from the adjustable hat. The two elements may also be reversed with regard to construction and attachment to parts of the hat. The two members can be disengaged from one another without having to access them in the space formed by the hat and the band.