Removable Test Cell Fluid Analyzer for Trace Liquid Quantitation

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Solution Overview

Problem

Existing infrared spectroscopy systems face challenges in accurately analyzing trace components in liquids due to strong background absorptions, limited path lengths, and poor measurement repeatability, especially in Fourier transform infrared (FTIR) spectrometers, which are not suitable for quantitative liquid spectroscopy or trace detection.

Innovation Solution

A fluid analyzer with a modular test cell design that includes a laser assembly, signal detector assembly, and a coupler assembly for aligning and securing the test cell module to the analyzer frame, allowing for tunable laser beams and adjustable gain detection, along with a self-check mechanism to ensure performance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If FTIR spectrometers use broadband globar incandescent source, then the system can provide broad spectral coverage, but the optical power per wavelength is low resulting in small path lengths and poor sensitivity for trace detection

Engineering Contradiction:
Improvespectral coverageVSAvoidsensitivity for trace detection
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces the traditional broadband globar incandescent source with a laser source that provides high optical power at specific wavelengths. This substitution of the light source mechanism enables long path lengths through liquids while maintaining high sensitivity for trace detection, resolving the contradiction between spectral coverage and measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of the light source from broadband low-power incandescent to narrowband high-power laser. This parameter change enables the system to achieve both adequate spectral coverage at target wavelengths and the high optical power necessary for long path lengths and trace component detection.

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If ATR interfaces are used to increase path length, then liquid analysis capability is improved, but the spectral signatures are distorted due to combined absorption and refractive index effects

Engineering Contradiction:
Improvepath lengthVSAvoidspectral signature accuracy
Core Design Contradiction:
Length of stationary objectVSMeasurement precision

Solution Approach 1:

The patent extracts the light source from the ATR interface configuration and uses direct transmission through the liquid sample. By removing the ATR crystal and its associated refraction/absorption complications, the system achieves long path lengths without spectral distortion, maintaining accurate spectral signatures while enabling sensitive trace detection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Length of stationary object

If ATR technique is used for liquid spectroscopy, then path length is increased, but measurement repeatability becomes poor due to sensitivity to angle of incidence

Engineering Contradiction:
Improvepath lengthVSAvoidmeasurement repeatability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent replaces the ATR optical configuration with direct transmission geometry using laser beams. This substitution eliminates the angle-of-incidence sensitivity inherent in ATR techniques, providing superior measurement repeatability and reliability while maintaining adequate path lengths for trace detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If long path lengths are used to detect trace components, then sensitivity for trace detection is improved, but background absorption from the liquid becomes too strong causing light attenuation to unacceptably low values

Engineering Contradiction:
Improvesensitivity for trace detectionVSAvoidlight transmission through liquid
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent changes the light source parameter from low-power broadband to high-power narrowband laser. This enables the system to use long path lengths for trace detection while the high optical power compensates for background absorption, maintaining adequate signal levels at the detector.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate identification and quantification of trace components in liquids with improved sensitivity and repeatability, overcoming the limitations of traditional FTIR spectroscopy systems.

Implementation Method 1

a laser assembly that generates a laser beam that is directed through the test cell assembly

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

Different liquid or dissolved chemicals have strong identifying absorption features in the infrared wavelengths

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentUS12422354B2Fluid analyzer with removable test cell for detection and quantitation of compounds in liquids
Publication Date: 2025.09.23 DAYLIGHT SOLUTIONS INC
  • US12422354B2 patent drawing
  • US12422354B2 patent drawing
  • US12422354B2 patent drawing

AI summary

A fluid analyzer (214) that analyzes a sample (12) includes (i) an analyzer frame (236); (ii) a module (216) that includes a test cell assembly (242) that receives the sample (12) and a module frame (244) that retains the test cell assembly (242); (iii) a laser assembly (238) that generates a laser beam (239A) that is directed through the test cell assembly (242), the laser assembly (238) being coupled to the analyzer frame (236); (iv) a signal detector assembly (232) that collects a test signal light (239B) transmitted through the test cell assembly (242), the signal detector assembly (232) being coupled to the analyzer frame (236); and (v) a coupler assembly (245) that selectively couples the module frame (244) to the analyzer frame (236).