Removable Tiller Top Cover for Outboard Motor Maintenance Access

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Solution Overview

Problem

Existing tiller designs for outboard marine engines lack ergonomic access for maintenance and aesthetics, with complex internal components that are difficult to access and maintain, especially when in a horizontal position.

Innovation Solution

A tiller design featuring a supporting chassis with a pivot joint allowing horizontal and vertical positions, a removable top cover for easy access to internal components, and aesthetically pleasing fasteners, along with a rotatable throttle grip and locking mechanism for hands-free operation, enhancing usability and maintenance accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the tiller is designed with a fixed enclosed structure, then the aesthetic appearance is improved, but the accessibility to internal components for maintenance deteriorates

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidaccessibility to internal components
Core Design Contradiction:
ShapeVSEase of repair

Solution Approach 1:

The tiller housing is divided into multiple segments including a removable top cover portion and a base portion. This segmentation allows the top cover to be easily removed for maintenance access while maintaining the complete enclosed aesthetic appearance when assembled, resolving the contradiction between appearance and maintainability

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the tiller operates in horizontal position only, then the structural simplicity is improved, but the ergonomic accessibility for different user positions deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidergonomic accessibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The tiller is equipped with a pivot joint that enables dynamic repositioning between horizontal and vertical orientations. This dynamic capability allows users to adjust the tiller position for ergonomic accessibility while maintaining relatively simple structural design through a single degree of freedom pivot mechanism

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If the internal components are made compact, then the device size is reduced, but the accessibility for maintenance operations deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidmaintenance accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The top cover is segmented into a removable portion that provides direct access to internal components. This segmentation maintains compact overall device size while creating an accessible maintenance pathway when the top cover is removed, resolving the contradiction between compactness and maintenance accessibility

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9783278B1Tiller having removable top cover
Publication Date: 2017.10.10 BRUNSWICK CORP
  • US9783278B1 patent drawing
  • US9783278B1 patent drawing
  • US9783278B1 patent drawing

AI summary

A tiller is for an outboard motor. The tiller comprises a supporting chassis having a first end and an opposite, second end. A rotatable throttle grip is supported on the first end and a pivot joint is located at the second end. The pivot joint is configured to facilitate pivoting of the tiller at least into and between a horizontal position wherein the supporting chassis extends horizontally and a vertical position wherein the supporting chassis extends vertically. A top cover is located on the supporting chassis. The top cover and the supporting chassis together define an interior of the tiller. The top cover is located vertically on top of the supporting chassis when the tiller is in the horizontal position.