Removable Wheel Assembly for Collapsible Cooler

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Solution Overview

Problem

Conventional portable coolers are heavy and bulky, making them difficult to transport and requiring significant storage space when not in use, which limits their usability and retail display space.

Innovation Solution

A collapsible cooler design with a removable wheel assembly and wheel fastening system that allows for easy attachment and detachment of wheels, along with a telescoping handle and collapsible walls made of flexible membranes, enabling compact storage and efficient transportation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional portable coolers are designed with fixed wheels and rigid structure, then transportation mobility is improved, but storage space requirement increases and device complexity increases

Engineering Contradiction:
Improvetransportation mobilityVSAvoidstorage space requirement
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The cooler is divided into separable components: a main body and a removable wheel assembly. The wheel assembly can be detached from the main body, allowing the cooler to be stored in a compact configuration without wheels, and easily transported when wheels are attached.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooler transitions from a static rigid structure to a dynamic reconfigurable system. The wheel assembly can be attached or removed based on transportation needs, and the collapsible walls allow the cooler to change its volume between expanded (for use) and collapsed (for storage) states.

Inventive Principle:
Principle #15Dynamics

2Strength

If conventional portable coolers use rigid walls and fixed structure, then structural strength is improved, but storage space efficiency deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidstorage space efficiency
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The cooler walls are made of flexible collapsible material that can be compressed and folded. This flexible membrane structure maintains structural integrity when needed but can be collapsed to a fraction of its original volume for storage, dramatically improving storage space efficiency.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If wheels are permanently attached to the cooler, then transportation ease is improved, but device complexity and storage flexibility worsen

Engineering Contradiction:
Improvetransportation easeVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The wheel assembly is segmented as a separate removable component rather than being permanently integrated. This allows the wheels to be attached only when needed for transportation, simplifying the cooler design when wheels are not required and reducing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wheel assembly serves multiple functions: it provides mobility when attached, and can be stored separately or attached to the main body for compact storage. This multi-functionality reduces the need for separate transportation equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9211901B2Cooler having removable wheel assembly
Publication Date: 2015.12.15 M&C INNOVATIONS LLC
  • US9211901B2 patent drawing
  • US9211901B2 patent drawing
  • US9211901B2 patent drawing

AI summary

A cooler includes a main body which includes a base, an upper rim, and one or more cooler walls extending therebetween. The cooler in some embodiments further includes a removable wheel assembly which includes two coaxial wheels, and an axle. The two coaxial wheels are removably securable to the axle. The cooler still further comprises a wheel fastening system configured to secure the removable wheel assembly to the base of the main body which includes a mount, a clip hingedly connected to the mount, and a locking clasp configured to lock the clip into a closed position to secure the wheel assembly. The cooler yet further comprises a lid including two wheel storage recesses, each being sized and dimensioned to receive and retain one of the coaxial wheel of the wheel assembly, and an axle storage recess sized and dimensioned to receive and retain the axle of the wheel assembly.