Renewable Cyclohexene Polymers from Itaconic Anhydride

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Solution Overview

Problem

There is a lack of reports on the reaction of itaconic acid or its esters with furan derivatives, limiting the development of sustainable polymers from renewable resources, which are essential for reducing environmental impact and meeting the demand for durable and degradable materials with properties comparable to petroleum-derived plastics.

Innovation Solution

The development of compounds derived from itaconic anhydride and furfuryl alcohol through Diels-Alder reactions, which can be polymerized to produce organic-based polymers sourced from renewable resources, offering a method to prepare versatile and sustainable materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If petroleum-derived plastics are used, then material availability and economic viability are improved, but environmental sustainability deteriorates

Engineering Contradiction:
Improveeconomic viabilityVSAvoidenvironmental impact
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the feedstock parameter from petroleum-based to biomass-based resources. Itaconic acid and furfural are derived from renewable biological sources through metabolic pathways and acid-catalyzed dehydration, respectively, transforming the chemical supply chain from non-renewable to renewable parameters while maintaining industrial applicability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes abundant, readily available biomass resources that can be rapidly regenerated. The precursors itaconic acid and furfural are produced from common agricultural byproducts and renewable carbohydrates, creating a disposable-like model where easily replaceable renewable materials substitute for depleting petroleum resources

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If bio-sourced polymers are developed, then environmental sustainability is improved, but reaction knowledge and synthesis methodology deteriorate

Engineering Contradiction:
Improveenvironmental impactVSAvoidreaction knowledge
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The patent performs preliminary exploration and documentation of reaction pathways between itaconic acid derivatives and furan compounds. By systematically investigating and recording these reactions before widespread application, it builds a knowledge foundation that guides future synthesis methodologies and polymer development

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent identifies and utilizes intermediate compounds resulting from the Diels-Alder reactions between itaconic acid derivatives and furan compounds. These intermediates serve as bridges that enable the transformation of renewable precursors into valuable polymer monomers, facilitating the knowledge transfer from basic chemistry to applied materials science

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If Diels-Alder reactions are explored with itaconic acid and furan derivatives, then polymer synthesis capability is improved, but reaction complexity and methodology development deteriorate

Engineering Contradiction:
Improvepolymer synthesis capabilityVSAvoidmethodology development
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent explores the universal applicability of Diels-Alder reactions between itaconic acid derivatives and various furan compounds. This multi-functional approach allows a single reaction framework to generate diverse polymer structures and properties, enabling one methodology to serve multiple synthesis purposes across different material applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of polymers with desirable properties, sourced from abundant renewable resources, addressing the need for sustainable materials that are both economically viable and environmentally friendly.

Implementation Method 1

The Diels-Alder (DA) [4+2] cycloaddition reaction to produce cyclohexene derivatives is among the most iconic of all reactions in organic chemistry. The ability of IA to function as a dienophile, the 2π-component, to engage various dienes was, in fact, described in the ground-breaking first publication by Diels and Alder

Methodology Applied
Scientific EffectDiels-Alder reaction: Chemical Bonding

Implementation Method 2

They can be polymerized to produce organic-based polymers sourced from renewable resources

Methodology Applied
Scientific EffectPolymerization: Chemical Bonding

Data Source

PatentUS10047100B2Compounds from renewable resources
Publication Date: 2018.08.14 REGENTS OF THE UNIVERSITY OF MINNESOTA
  • US10047100B2 patent drawing
  • US10047100B2 patent drawing
  • US10047100B2 patent drawing

AI summary

Compounds of formula III:and salts thereof are disclosed. Also disclosed are methods for preparing compounds of formula III, intermediates useful for preparing compounds of formula III and methods for preparing compounds and materials from compounds of formula III.