Replaceable Battery Control for Balanced SOC and Swap Planning

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Solution Overview

Problem

Existing systems for electric vehicles with replaceable batteries may result in power imbalances due to uneven battery capacity distribution, leading to potential deficiencies or excesses across the vehicle.

Innovation Solution

A controller that manages a plurality of replaceable batteries by connecting them in parallel, acquires information from replacement stations and the vehicle's current position, calculates required battery consumption, and determines the optimal number and state of charge (SOC) to ensure sufficient battery capacity throughout the vehicle's journey.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If battery replacement is performed based on simple remaining amount thresholds, then replacement operations are simplified, but power imbalances and capacity deficiencies occur in the vehicle

Engineering Contradiction:
Improvebattery replacement operationVSAvoidvehicle power supply
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control unit continuously monitors the remaining amounts of multiple replaceable batteries and uses this feedback information to dynamically determine replacement priorities and targets. The system calculates the difference between average remaining amount and individual battery remaining amounts, using this feedback to identify which batteries need replacement to maintain power balance across the vehicle.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary calculations of power requirements, travel routes, and battery replacement strategies before actual battery depletion occurs. By predicting future power needs and calculating optimal replacement targets in advance, the system prevents power imbalances before they affect vehicle operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If multiple replaceable batteries are used to ensure sufficient power, then power supply reliability is improved, but uneven capacity distribution causes some batteries to be underutilized while others deplete

Engineering Contradiction:
Improvevehicle power supplyVSAvoidbattery capacity distribution
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts battery replacement strategies based on real-time remaining amount data. Instead of fixed replacement rules, the control unit continuously recalculates replacement priorities by comparing individual battery states against the average, creating a dynamic balancing mechanism that adapts as batteries are used and replaced.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies different replacement priorities to different batteries based on their individual remaining amounts. Batteries with remaining amounts below the average are prioritized for replacement, while those above average are retained longer. This local differentiation ensures that each battery is utilized optimally according to its current state, preventing both underutilization and premature depletion.

Inventive Principle:
Principle #3Local quality

3Reliability

If battery replacement frequency is increased to maintain capacity, then power sufficiency is ensured, but operational time and efficiency are reduced

Engineering Contradiction:
Improvebattery capacity sufficiencyVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs partial replacements only when necessary to maintain power balance, rather than replacing all batteries on a fixed schedule. By calculating the specific number of batteries needed to maintain the average remaining amount threshold, the system avoids unnecessary replacements and maximizes operational time between service intervals.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250276605A1Controller for replaceable batteries
Publication Date: 2025.09.04 TOYOTA JIDOSHA KK
  • US20250276605A1 patent drawing
  • US20250276605A1 patent drawing
  • US20250276605A1 patent drawing

AI summary

A controller for a plurality of replaceable batteries includes a controller for varying an overall battery capacity by connecting the exchangeable batteries in parallel in a vehicle mounting the exchangeable batteries. Further, the controller acquires, from a replacement battery station, information including at least remaining amounts of the replaceable batteries that the replacement battery station has, calculates consumed SOC when the vehicle travels from a current position of the vehicle to the replacement battery station based on the current position of the vehicle and a position of the replacement battery station, determines a replacement number and a target SOC of the replaceable batteries based on the calculated consumed SOC, remaining amounts of the replaceable batteries in the replacement battery station, and remaining amounts of the replaceable batteries mounted on the vehicle, and control the replaceable batteries to satisfy the determined replacement number and the target SOC.