Replaceable Sensor End Cap for Tri-Proof Lamps

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Solution Overview

Problem

Current tri-proof lamps with built-in sensing modules are not flexible for use, as they are not detachable, and external sensing module connections require additional interfaces, affecting appearance and installation convenience.

Innovation Solution

A tri-proof lamp design featuring a replaceable sensor end cap with a first and second portion connected via a cable outlet and sensing module port, allowing direct integration of the end cap with sensing modules without additional holders or ports, enabling various sensing functions and easy installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If built-in sensing modules are integrated into tri-proof lamps, then sensing functions are provided, but the modules are not detachable which reduces flexibility in use

Engineering Contradiction:
Improvesensing function flexibilityVSAvoidmodule detachability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The end cap is divided into a first portion and a second portion that can be separated from each other. The sensing module is disposed in the second portion, allowing the sensing module to be detachably connected to the lamp body through the first portion, thus providing both sensing functionality and flexibility for installation and maintenance.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If holders or additional interfaces are added to connect external sensing modules, then sensing module connectivity is enabled, but the appearance of the tri-proof lamp is affected and installation becomes inconvenient

Engineering Contradiction:
Improvesensing module connectivityVSAvoidinterface structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sensing module is integrated directly into the end cap structure itself, merging the function of the sensing module holder with the end cap. The first portion of the end cap serves as both a structural component and a mounting structure for the sensing module, eliminating the need for separate holders or additional interfaces.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If multiple tri-proof lamps are connected in series, then lighting coverage is extended, but consistency in appearance is compromised due to additional interfaces

Engineering Contradiction:
Improvelighting coverage areaVSAvoidappearance consistency
Core Design Contradiction:
Area of stationary objectVSShape

Solution Approach 1:

The end cap is designed with universal functionality, serving both as a terminal cover and as a mounting structure for sensing modules. The first portion can connect to the lamp body while the second portion accommodates the sensing module, allowing the same end cap design to be used across multiple lamps in a series connection, maintaining appearance consistency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240093844A1Tri-proof lamp with replaceable sensor end cap
Publication Date: 2024.03.21 XIAMEN PVTECH CO LTD
  • US20240093844A1 patent drawing
  • US20240093844A1 patent drawing
  • US20240093844A1 patent drawing

AI summary

A tri-proof lamp with replaceable sensor end cap includes a lamp body, an end cap, a light source board and a sensing module. The end cap is disposed at one end of the lamp body and includes a first portion and a second portion connected to each other. One end of the first portion has a cable outlet. The second portion has a connecting portion and a sensing portion connected to each other and the connecting portion is connected to the other end of the first portion. The light source board is disposed in the lamp body and includes a sensing module connecting port. The sensing module is disposed in the sensing portion and includes a sensing module plug connected to the sensing module connecting port.