Replacement Gates for Transistor Strain Enhancement

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Solution Overview

Problem

Current semiconductor technologies face challenges in enhancing the performance of NMOS and PMOS transistors, as they do not effectively provide the necessary strain in the channel region to improve drive current and overall transistor performance.

Innovation Solution

The introduction of lateral tensile stress in NMOS transistors and lateral compressive stress in PMOS transistors is achieved by using epitaxial source and drain films with different lattice spacing constants, and a tensile or compressive stressor layer, respectively, to enhance channel strain, while also removing portions of the gate structure to increase strain levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional gate structures are used in transistors, then the device complexity is reduced and manufacturing is easier, but the transistor performance and drive current are insufficient due to lack of channel strain

Engineering Contradiction:
Improvetransistor performanceVSAvoidgate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is segmented into multiple functional layers including a first gate electrode, a second gate electrode, and an intermediate dielectric layer. This segmentation allows each layer to contribute differently to channel strain, enabling independent optimization of NMOS and PMOS transistor performance through separate stressor mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the gate structure are designed with locally optimized properties: the first gate electrode provides tensile strain for NMOS channels, while the second gate electrode provides compressive strain for PMOS channels. This local quality differentiation enables simultaneous optimization of both transistor types within the same device structure.

Inventive Principle:
Principle #3Local quality

2Productivity

If no strain is applied to the channel region, then the device structure remains simple and manufacturing is easier, but the drive current and transistor performance are limited

Engineering Contradiction:
Improvedrive currentVSAvoidstrain induction structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the physical parameters of the gate structure by introducing materials with different stress characteristics. The first gate electrode uses materials that induce tensile stress, while the second gate electrode uses materials that induce compressive stress. This parameter change in material properties directly translates to enhanced drive current through improved carrier mobility in the channel region.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a single gate structure is used for both NMOS and PMOS transistors, then the device complexity is reduced, but it cannot provide both tensile strain for NMOS and compressive strain for PMOS simultaneously

Engineering Contradiction:
Improvestrain type flexibilityVSAvoidgate structure configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gate structure is designed as a universal multi-functional unit that can simultaneously provide tensile strain for NMOS transistors and compressive strain for PMOS transistors. The first and second gate electrodes work together in a single integrated structure to deliver opposite strain types to adjacent transistor channels, achieving versatility without requiring separate gate structures for each transistor type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves transistor performance by increasing drive current through targeted strain application, optimizing the performance of both NMOS and PMOS transistors.

Implementation Method 1

epitaxial source and drain films with different lattice spacing constants

Methodology Applied
Scientific EffectLattice spacing mismatch strain: Epitaxy

Implementation Method 2

tensile or compressive stressor layer

Methodology Applied
Scientific EffectMechanical stress: Mechanical Force

Data Source

PatentUS8101485B2Replacement gates to enhance transistor strain
Publication Date: 2012.01.24 INTEL CORP
  • US8101485B2 patent drawing
  • US8101485B2 patent drawing
  • US8101485B2 patent drawing

AI summary

Some embodiments of the present invention include apparatuses and methods relating to NMOS and PMOS transistor strain.