Aircraft Rescue Hoist Layout for High-Wrap Cable Anti-Fouling

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Solution Overview

Problem

Traditional rescue hoists for aircraft have a tall profile and cable configurations that result in cable fouling, which are undesirable for aerodynamic and practical applications.

Innovation Solution

A compact rescue hoist design with a cable drum and traction sheave positioned to minimize the profile, allowing the cable to change direction without fouling, featuring a housing with a lateral portion and a hook outside the housing, and a traction sheave positioned higher than the cable drum, with a cable wrap that maintains contact with half the sheave's circumference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cable exits the cable drum in a downward direction to minimize cable direction changes, then cable fouling is reduced, but the rescue hoist develops a tall profile that is aerodynamically undesirable

Engineering Contradiction:
Improvecable fouling preventionVSAvoidhoist profile height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The cable exit position is moved from below the cable drum to the side of the housing, changing the cable's spatial trajectory from a vertical downward path to a lateral exit path. This dimensional repositioning allows the cable to maintain minimal direction changes while the housing provides a compact, aerodynamic profile suitable for under-wing aircraft mounting.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the hook and intermediate winding mechanism are positioned directly below the cable drum, then cable operation is simplified, but the rescue hoist achieves a tall profile

Engineering Contradiction:
Improvecable operationVSAvoidhoist profile height
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The intermediate winding mechanism and hook are integrated within the housing structure rather than being positioned separately below the cable drum. This merging of components into a compact enclosed space maintains operational simplicity while achieving a shallow overall profile that is aerodynamically suitable for aircraft applications.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a shallow profile and prevents cable fouling by maintaining back tension, enhancing aerodynamic efficiency and operational reliability.

Implementation Method 1

a cable wrapped around the cable drum in a first direction, over the traction sheave in a second direction opposite the first direction

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12583592B2Compact aircraft rescue hoist with high wrap angle
Publication Date: 2026.03.24 HORNET ACQUISITIONCO LLC
  • US12583592B2 patent drawing
  • US12583592B2 patent drawing
  • US12583592B2 patent drawing

AI summary

A rescue hoist includes a housing mountable to an airframe, a cable drum rotatably mounted in the housing, a traction sheave rotatably mounted in the housing positioned to one side of the cable drum, a cable, and a hook mounted to one end of the cable. The cable is wrapped around the cable drum in a first direction, over the traction sheave in a second direction opposite the first direction, and exits the housing under the traction sheave. The housing is compact and configured to be mounted to an aircraft under-wing.