Reservoir Monitoring Load Cell Module with Recessed Base Plate
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Solution Overview
Problem
Existing monitoring systems for reservoirs are difficult to retrofit, require heavy machinery, and are prone to stress and component failure due to heavy loads and complex connections.
Innovation Solution
A monitoring arrangement featuring a load cell module with a base plate that partly surrounds the support member circumferentially, an elongated measuring device, and an adapter unit that rests on the measuring device, providing a stable, compact, and durable solution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If load cells are placed underneath the reservoir with complex connections and multiple components, then monitoring capability is achieved, but the system becomes bulky, less robust, and installation becomes complicated
Solution Approach 1:
The patent combines the load cell, base plate, and support structure into a single integrated load cell module. The base plate is formed as one piece with the load cell, eliminating the need for separate components and complex connections. This merging reduces structural complexity while maintaining monitoring reliability.
Solution Approach 2:
The base plate serves multiple functions simultaneously: it provides structural support, distributes the reservoir weight, and integrates the load cell mounting. This multi-functionality reduces the number of separate components needed, simplifying the overall system structure while achieving reliable monitoring.
2Ease of manufacture
If heavy machinery such as cranes is used to lift the reservoir for retrofitting, then installation is possible, but the project becomes very complicated and expensive
Solution Approach 1:
The monitoring system is divided into modular components that can be installed separately. The load cell module with its integrated base plate can be installed independently without requiring the entire reservoir to be lifted. This segmentation enables simpler retrofitting procedures using minimal machinery.
Solution Approach 2:
The adapter unit acts as an intermediary component that facilitates installation. It connects the load cell module to the reservoir support structure, enabling installation without requiring heavy machinery to lift the entire reservoir. The adapter simplifies the retrofitting process by providing a convenient mounting interface.
3Reliability
If multiple components with complex connections are used, then monitoring function is achieved, but the system becomes bulky and less robust under heavy loads
Solution Approach 1:
The load cell and base plate are merged into a single integrated component. This eliminates weak points at connection interfaces between separate parts, making the system more robust under heavy loads while maintaining the monitoring function. The integrated structure reduces bulkiness by eliminating unnecessary intermediate components.
4Measurement precision
If load cells are positioned to support heavy reservoir weights, then monitoring accuracy is achieved, but stress on components increases and life span decreases
Solution Approach 1:
The base plate is designed with optimized local structural properties to distribute loads effectively. The integration of the load cell with the base plate allows for precise positioning that minimizes stress concentrations while maintaining measurement accuracy. This local optimization extends component life span.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables reliable monitoring of reservoir weight, facilitates easy installation and maintenance, and reduces stress on components, resulting in a robust, cost-effective, and space-efficient monitoring system.
Implementation Method 1
load cells, which serve to monitor the level of content in the reservoir by measuring the weight of the reservoir
Implementation Method 2
monitoring the weight may serve to avoid uncertainties in the availability of animal feed in a silo
Data Source
AI summary
The invention relates to a monitoring arrangement (1) for a reservoir (2) with a plurality of support members (21), the monitoring arrangement (1) comprising: at least one load cell module (3) with a base plate (31) for attachment to a support surface (100) and an elongated measuring device (37) attached to the base plate (31); and at least one adapter unit (4) configured to be attached to a support member (21) of the reservoir (2) and rest on the measuring device (37); wherein the base plate (31) of the at least one load cell module (3) comprises a recess (32) allowing the base plate (31) to at least partly surround the support member (21) circumferentially when installed, and the measuring device (37) is arranged on the base plate (31), such that it at least partly extends over the recess (32).