Resettable Autoinjector Training Device With Haptic Feedback

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Solution Overview

Problem

There is a need for training devices that accurately mimic the operation of newer autoinjector devices, which have varying sizes and functionalities, to reduce user error during high-stress situations.

Innovation Solution

An injector training device comprising a housing, trigger assembly, and drum assembly with features that replicate the sounds and haptic feedback of real autoinjectors, allowing users to practice the correct sequence of actions, including rotating the cap, activating the trigger, and using the lockout mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a training device is designed to accurately mimic newer autoinjector devices with varying sizes and functionalities, then the accuracy and realism of the training device is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of mimicking autoinjector operationVSAvoidcomplexity of training device structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The training device is divided into distinct functional modules: a housing component, a trigger assembly with drum, and a cap assembly with spline. Each module can be independently manufactured and assembled, allowing the complex realistic simulation functions to be achieved through coordinated simple components rather than a single complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The training device creates a simplified copy of the autoinjector mechanism that replicates key functional elements (drum rotation, trigger actuation, cap removal) and sensory feedback (clicking sounds, haptic feedback) without requiring the full complexity of the actual autoinjector device. This allows accurate training while maintaining manufacturing simplicity.

Inventive Principle:
Principle #26Copying

2Reliability

If the training device includes multiple interlocking components and mechanical features to simulate real autoinjector operation, then the realism and feedback provided to users is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improverealism of training simulationVSAvoidease of manufacturing training device
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device is segmented into three main assemblies that can be manufactured separately using standard injection molding techniques and then assembled together. The housing, trigger assembly, and cap assembly are each designed as discrete components with standardized interfaces, making them easier to manufacture individually and reducing overall manufacturing complexity despite the realistic functionality achieved through their interaction.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the drum assembly includes anti-rotation snaps and reset snaps to provide haptic feedback, then the user feedback and training effectiveness are improved, but the device complexity increases

Engineering Contradiction:
Improveuser feedback during operationVSAvoidcomplexity of drum assembly
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The drum assembly features self-actuating mechanical elements where the rotation of the drum automatically engages and disengages the anti-rotation snaps and reset snaps, generating haptic feedback without requiring additional actuators or control systems. The mechanical interaction between the drum protrusions and the snap elements creates the feedback naturally through the operating motion itself.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The drum assembly incorporates mechanical feedback elements (anti-rotation snaps and reset snaps) that provide tactile and auditory feedback to the user during operation. The clicking sounds and haptic sensations are generated directly by the mechanical interaction between the drum and these snap elements, providing immediate feedback about the device state without electronic sensors or systems.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12367791B1Autoinjector training device
Publication Date: 2025.07.22 WINDGAPLEGACYCO LLC
  • US12367791B1 patent drawing
  • US12367791B1 patent drawing
  • US12367791B1 patent drawing

AI summary

An injector training device configured to mimic a real portable autoinjector mixing and delivery device including mimicking pressure required to twist the cap, various clicking noises, bump trigger, and the extension of the bump trigger that mimics a lockout needle shield. The injector training device is also configured to be resettable for multiple training sessions.