Resettable Bumper Energy Absorber for Pedestrian Leg Impact

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Solution Overview

Problem

Existing vehicle designs with high bumper heights, such as light duty trucks and SUVs, can result in uneven impact forces on pedestrian legs during vehicle-pedestrian impacts, posing a challenge in managing leg impact energy while maintaining ground clearance.

Innovation Solution

The integration of a resettable energy absorber between the vehicle bumper and the frame-rail end, which is moveable between an extended and compressed position, to absorb energy during impacts and reduce the force transmitted to pedestrians.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the bumper height is increased to provide ground clearance, then the vehicle can clear speed bumps and obstacles, but the impact force on pedestrian legs becomes uneven and more severe

Engineering Contradiction:
Improvebumper heightVSAvoidimpact force on pedestrian legs
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

A resettable energy absorber is introduced as an intermediary component between the bumper and the frame-rail end. This energy absorber acts as a mediator that captures and dissipates impact energy through controlled deformation, preventing the full force from being transmitted to the pedestrian legs while allowing the bumper to maintain its elevated position for ground clearance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The energy absorber changes its structural parameters during impact by transitioning from an extended state to a compressed state. This parameter change allows the system to absorb energy dynamically - the absorber compresses during impact to reduce force transmission, then resets to its original extended position to maintain ground clearance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resettable energy absorber effectively manages pedestrian leg impact energy by absorbing and dissipating the impact force, thereby reducing the risk of injury and complying with pedestrian protection regulations while maintaining vehicle ground clearance.

Implementation Method 1

a spring on the stud between the bumper and the plate

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The resettable energy absorber effectively manages pedestrian leg impact energy by absorbing and dissipating the impact force

Methodology Applied
Scientific EffectEnergy absorption: Damping

Data Source

PatentUS12208758B2Bumper assembly including resettable energy absorber
Publication Date: 2025.01.28 FORD GLOBAL TECH LLC
  • US12208758B2 patent drawing
  • US12208758B2 patent drawing
  • US12208758B2 patent drawing

AI summary

A vehicle includes a vehicle frame and a bumper. The vehicle frame includes a frame-rail end. The frame-rail end has a vehicle-forward end and a bore at the vehicle-forward end. The vehicle includes a resettable energy absorber supporting the bumper at the vehicle-forward end of the frame-rail end. The resettable energy absorber is moveable with the bumper relative to the frame-rail end between an extended position and a compressed position. The resettable energy absorber extends into the bore of the frame-rail end from the extended position to the compressed position.