Reshapable Arm for Tibial Drill Channel Targeting

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Solution Overview

Problem

Existing tibial target apparatuses fail to achieve precise anatomical alignment of drill channels in the tibia during anterior cruciate ligament reconstruction due to individual anatomical variations among patients, leading to suboptimal alignment and potential complications.

Innovation Solution

The apparatus features a partially elastically reshapable arm made of shape memory alloy, such as NiTi, allowing for adjustable support angles to match the patient's tibial plateau while maintaining precision through temperature-controlled reshaping, ensuring accurate target point determination without significant lateral displacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed rigid arm is used to determine the target point on the tibial plateau, then the device structure is simple and stable, but it cannot adapt to individual anatomical variations among patients

Engineering Contradiction:
Improveadaptability to individual anatomical variationsVSAvoiddevice structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The arm is designed with a reshapable portion that can be elastically deformed during operation to adapt to different anatomical configurations. This dynamic capability allows the same device to accommodate individual variations without requiring multiple specialized devices, thereby improving adaptability while maintaining relatively simple device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The reshapable portion of the arm can change its geometric parameters (shape, angle) during the procedure to match individual patient anatomy. This parameter variability enables adaptation to different tibial plateau configurations while using a single standardized device design.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the entire arm is made reshapable to adapt to individual anatomy, then adaptability is maximized, but manufacturing precision and target point accuracy are compromised

Engineering Contradiction:
Improveadaptability to individual anatomyVSAvoidtarget point determination accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The arm is divided into a fixed portion and a reshapable portion. The fixed portion maintains manufacturing precision and structural stability for accurate target point determination, while the reshapable portion provides necessary adaptability. This segmentation allows each part to fulfill its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Only the specific portion of the arm that contacts or near the tibial plateau is made reshapable, while the rest of the arm remains rigid and precisely manufactured. This localized flexibility ensures adaptability where needed while preserving manufacturing precision in the critical measurement and positioning areas.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If a reshapable arm is used to match individual tibial plateau anatomy, then anatomical alignment precision is improved, but lateral displacement of the drill channel may occur

Engineering Contradiction:
Improveanatomical alignment precisionVSAvoiddrill channel lateral displacement
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The arm is segmented into fixed and reshapable portions, where the fixed portion maintains the reference axis and prevents lateral displacement, while the reshapable portion adapts to the tibial plateau surface. This segmentation allows anatomical alignment precision without compromising drill channel positioning accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reshapable arm acts as an intermediary element that adapts to the anatomical surface while the fixed portion and drill sleeve maintain the precise drilling path. This intermediary flexibility allows anatomical matching without transmitting deformation to the drill channel axis.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and adaptable alignment of drill channels tailored to individual anatomical configurations, ensuring accurate placement and reducing the risk of complications during anterior cruciate ligament reconstruction.

Implementation Method 1

the at least one portion should consist of a shape memory alloy. Shape memory alloys, also known as memory metals, have the property that they after being reshaped they almost recall their original shape and can be transferred back into their starting form because of a temperature-dependent lattice transformation.

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Implementation Method 2

Shape memory alloys, also known as memory metals, have the property that they after being reshaped they almost recall their original shape and can be transferred back into their starting form because of a temperature-dependent lattice transformation.

Methodology Applied
Scientific EffectTemperature-dependent lattice transformation: Phase Change

Data Source

PatentUS9023056B2Apparatus for targeting and forming drill channels in the tibia
Publication Date: 2015.05.05 KARL STORZ SE & CO KG
  • US9023056B2 patent drawing
  • US9023056B2 patent drawing

AI summary

An apparatus for targeting and forming drill channels in the tibia in the area of a knee joint during reconstruction of an anterior cruciate ligament, having a handle, which includes a drill sleeve for configuring a first target point on the tibia and an arm extending beyond the distal end of the drill sleeve for determining a second target point on the tibial plateau. To provide an apparatus for targeting and forming drill channels in the tibia that is adaptable to the patient's individual anatomical idiosyncrasies, it is proposed that at least one portion of the arm should be configured as elastically reshapable.