Residential Gas Meter Pressure Derivation Using Regulator Curves

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Solution Overview

Problem

Current systems lack low-cost methods to measure grid pressure at end points in a gas distribution network and communicate this information efficiently to the utility system, and there is a need to identify leaks without requiring a pressure sensor near the gas regulator.

Innovation Solution

A gas meter with integrated pressure and temperature sensors measures outlet pressure, deriving upstream pressure using a characterization curve and algorithms, and communicates with the utility system to detect anomalies and leaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure sensor is installed near the gas regulator to measure grid pressure, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegrid pressure measurementVSAvoidsensor installation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses the gas meter as an intermediary device to indirectly measure grid pressure. Instead of placing a pressure sensor directly at the regulator (the traditional approach), the system uses the gas meter's existing pressure sensor to measure downstream pressure and combines this with flow data and regulator characterization curves to calculate upstream grid pressure. This intermediary approach eliminates the need for additional pressure sensors at the regulator while achieving the same measurement objective.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical approach of directly installing a pressure sensor at the regulator with a computational method. The system uses algorithms that process data from existing sensors (pressure and flow) and regulator characteristics to derive grid pressure through mathematical calculations rather than direct mechanical measurement. This substitution eliminates the need for additional hardware while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a pressure transmitter with communication link is added to the utility system, then measurement precision and leak detection capability are improved, but cost increases significantly

Engineering Contradiction:
Improvegrid pressure measurementVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The gas meter performs self-service by using its existing pressure sensor and computational capabilities to derive grid pressure without requiring external pressure transmitters. The system leverages the gas meter's own resources (sensors, processor, communication module) to accomplish the measurement function that would otherwise require separate expensive equipment. This self-service approach eliminates the need for additional pressure transmitters and their associated communication infrastructure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The gas meter is designed to perform multiple functions: it measures gas consumption, measures downstream pressure, measures flow rate, and calculates upstream grid pressure. By making the gas meter a multi-functional device that handles both measurement and computation tasks, the system eliminates the need for dedicated pressure transmitters and communication links at the regulator, thereby reducing overall system cost while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If additional pressure sensors are installed on the inlet side of the gas regulator, then measurement precision is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improveupstream pressure measurementVSAvoidsensor configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses the gas meter as an intermediary to obtain upstream pressure information indirectly. Instead of placing sensors directly at the regulator inlet, the system uses the gas meter's position downstream and its computational algorithms to derive the upstream pressure from downstream measurements and flow data. This intermediary approach achieves the same measurement goal without the complexity of additional sensor installation at the regulator.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables low-cost measurement of grid pressure without additional sensors, identifies regulator failures, and localizes leaks in the gas distribution network, improving operational efficiency and safety.

Implementation Method 1

a pressure sensor positioned within the gas meter to measure outlet pressure of the gas regulator

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

The gas meter is able to derive upstream pressure without an additional pressure sensor on an inlet side of the gas regulator by combining the measured gas flow and a measured outlet flow with a characterization curve of the gas regulator showing a relation between input pressure to the outlet pressure and to the gas flow

Methodology Applied
Scientific EffectPressure derivation through characterization curve:

Implementation Method 3

positioning a temperature sensor within the gas meter to measure changes and variances to gas temperatures at the end points to further identify internal leaking of the gas regulator and other gas regulators

Methodology Applied
Scientific EffectTemperature sensing:

Data Source

PatentUS20250327688A1Measure grid gas pressure by the residential gas meter
Publication Date: 2025.10.23 HONEYWELL INTERNATIONAL INC
  • US20250327688A1 patent drawing
  • US20250327688A1 patent drawing
  • US20250327688A1 patent drawing

AI summary

A system includes a gas meter to measure gas consumption and flow downstream for a gas regulator. The system also includes the gas regulator with an inlet connected to an upstream pipeline and an outlet connected to the gas meter. The system also includes a pressure sensor positioned within the gas meter to measure outlet pressure of the gas regulator. The gas meter is able to derive upstream pressure without an additional pressure sensor on an inlet side of the gas regulator by combining the measured gas flow and a measured regulator outlet pressure with a characterization curve of the gas regulator showing a relation between input pressure to the output pressure and to the gas flow.