Residual Current Voltage Reduction for Limited Low-Voltage Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrical circuit breakers switch off all devices when a residual current exceeds a certain value, preventing continued operation of electrical installations even after the fault is identified, and existing solutions do not allow for limited operation of devices during fault conditions.

Innovation Solution

A device with a residual current sensor, current measuring unit, and voltage reduction unit that lowers the electrical voltage in response to measured fault currents, allowing limited operation of devices by reducing the fault current to a safe value, enabling continued use of low-power devices like computers and lighting fixtures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a residual current circuit breaker switches off the circuit when residual current exceeds a certain value, then safety is improved, but all electrical devices are switched off and limited operation cannot be maintained

Engineering Contradiction:
ImprovesafetyVSAvoidlimited operation
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the voltage parameter dynamically in response to detected fault conditions. When a residual current is detected, the device reduces the supply voltage to a reduced level that allows low-power devices to continue operating while keeping the fault current below the trip threshold of the residual current circuit breaker, thus maintaining both safety and limited operational capability.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the supply voltage is reduced to limit fault current, then the fault current is reduced to safe levels, but the voltage available to electrical devices is reduced

Engineering Contradiction:
Improvefault currentVSAvoidsupply voltage
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The patent applies different voltage levels to different operational contexts. Full voltage is maintained for normal operation, while a reduced voltage is applied specifically during fault conditions to limit fault current. This local differentiation allows the system to maintain high power availability during normal operation while ensuring safety during faults.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The voltage supply is made dynamic rather than static. The device continuously monitors for residual currents and dynamically adjusts the supply voltage between full voltage and reduced voltage states based on the detected fault conditions, allowing the system to adapt its power delivery to the operational requirements and safety constraints.

Inventive Principle:
Principle #15Dynamics

3Reliability

If all devices are switched off when a residual current is detected, then safety is ensured, but the ability to maintain limited operation with low-power devices is lost

Engineering Contradiction:
ImprovesafetyVSAvoidlimited operation capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent segments the operational modes into distinct categories: normal operation at full voltage, and fault operation at reduced voltage that supports only low-power devices. This segmentation allows the system to maintain appropriate safety margins while preserving limited operational capability for essential low-power devices during fault conditions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continued operation of low-power electrical devices during fault conditions by varying the supply voltage, allowing for network access and safe operation until the fault is corrected, without triggering the residual current circuit breaker.

Implementation Method 1

a residual current sensor (3) and a current measuring unit (4), an output of the residual current sensor (3) being connected to an input of the current measuring unit (4)

Methodology Applied
Scientific EffectElectrical current measurement: Conduction (electrical)

Implementation Method 2

the device 1 has a voltage reduction unit (5), wherein the voltage reduction unit (5) is connected to an output of the current measuring unit (4), and wherein the voltage reduction unit (5) is designed to lower the electrical voltage - subsequently applied to the device 1 - depending on the level of the measured fault current

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentEP3170237B1Device to reduce residual current
Publication Date: 2023.10.25 EATON INTELLIGENT POWER LTD
  • EP3170237B1 patent drawing

AI summary

For a device (1) for reducing residual current in an electrical circuit (2), in particular an electrical low-voltage line, wherein the device (1) has a residual current sensor (3) and a current measuring unit (4), wherein an output of the residual current sensor (3) is connected to an input of the current measuring unit (4), it is proposed that the device (1) has a voltage reducing unit (5), that the voltage reducing unit (5) is connected to an output of the current measuring unit (4), and that the voltage reducing unit (5) is designed to reduce the electrical voltage – subsequently applied to the device (1) – depending on the height of the measured residual current in order to limit the measured residual current to a predeterminable value, in particular 30 mA.