Resilient Drive Coupling for Adjacent Blinds Under Peak Torque

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Solution Overview

Problem

Existing couplings for drivingly coupling winding devices of adjacent architectural coverings, such as roller blinds, face issues with peak torques causing damage due to inertia and operational changes, especially in larger units, where structural mating engagement is often disrupted.

Innovation Solution

A force transmitting coupling with a resilient connection between the engaging means and the hub of the second coupling member, which cushions peak torques and prevents damage to the engagement means, allowing for angular adjustment and torque transmission while maintaining engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If structural mating engagement is used between coupling members to prevent disturbance by operating forces, then reliability is improved, but the engagement means can be ripped off by peak torques in larger blind units

Engineering Contradiction:
Improvestability of angular adjustmentVSAvoidresistance to peak torques
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by incorporating resilient means (springs) that are pre-configured to absorb and cushion peak torques before they can damage the engagement means. The resilient means are installed in advance to protect the rigid structural engagement from the harmful effects of operating forces and peak torques that occur during blind operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Measurement precision

If frictional engagement with wrap spring coupling is used for angular fine adjustment, then adjustment precision is improved, but resistance against peak torques is insufficient

Engineering Contradiction:
Improveangular adjustment precisionVSAvoidresistance to operating forces
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent merges two previously separate functions into a single integrated coupling mechanism: (1) the wrap spring coupling that provides frictional engagement for precise angular adjustment, and (2) the resilient means that provide protection against peak torques. This combination allows the system to simultaneously achieve both adjustment precision and reliability under operating forces.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling mechanism uses composite construction by combining rigid structural elements (for precise engagement and positioning) with resilient elements (springs for cushioning peak torques). This composite approach allows different parts of the system to have different mechanical properties optimized for their specific functions - rigidity for precision and elasticity for shock absorption.

Inventive Principle:
Principle #40Composite materials

3Reliability

If resilient means are added to cushion peak torques, then protection against damage is improved, but device complexity increases

Engineering Contradiction:
Improveprotection of engagement meansVSAvoidstructure of coupling mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs flexible resilient means (springs) that can be integrated into the coupling mechanism without significantly increasing its external dimensions or complexity. The resilient elements are designed to fit within the existing coupling structure, providing cushioning functionality while maintaining a compact and relatively simple overall device configuration.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resilient connection effectively absorbs peak torques, preventing damage to the engagement means and ensuring accurate alignment of adjacent window coverings without dislocation, even in larger blind units.

Implementation Method 1

the engaging means on the second coupling member are resiliently connected to the hub... the resilient connection between the engaging means on one of the coupling members and its relevant hub effectively cushions the occurring peak torques

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8267234B2Adjustable drive coupling for adjacent architectural coverings
Publication Date: 2012.09.18 HUNTER DOUGLAS IND BV
  • US8267234B2 patent drawing
  • US8267234B2 patent drawing
  • US8267234B2 patent drawing

AI summary

A force transmitting coupling for drivingly coupling winding devices of adjacent architectural coverings. The coupling includes first coupling member, a second coupling member, and mating engagement means on the first and second coupling members adapted to establish mating engagement between the first and second coupling member to transmit a drive force from one of the first and second coupling members to another of the first and second coupling members. The second coupling member includes a hub and the engaging means on the second coupling member are resiliently connected to the hub.