Resilient Vehicle Clip Absorbing Vibrations

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Solution Overview

Problem

Relatively rigid connections in vehicle fasteners lead to noise, vibration, and harshness issues due to the transmission of vibrations and increased stress magnitudes, affecting the service life and reliability of the clips in impact and vibration scenarios.

Innovation Solution

A resilient clip design featuring a body portion and an opposing wall connected by one or more connecting members that allow for energy-absorbing, spring-like movement in response to forces, reducing the transmission of vibrations and stresses between connected components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid connection is used to connect components, then the connection strength is improved, but noise and vibration transmission increases

Engineering Contradiction:
Improveconnection strengthVSAvoidnoise and vibration transmission
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent changes the mechanical parameter of the connecting member from rigid to resilient, allowing it to deform elastically under load. This enables the connection to maintain strength while absorbing vibrational energy and reducing noise transmission through the resilient deformation capability of the connecting member.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The resilient connecting member acts as a pre-configured cushioning element that absorbs and dampens vibrations and shocks before they can be transmitted between components. The elastic properties of the connecting member provide inherent vibration isolation and noise reduction while maintaining structural integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Stability of the object's composition

If a rigid connection is used, then the structural stability is improved, but the stress magnitude on the clip increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidstress magnitude
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The patent transforms the connecting member from a rigid structural element to a resilient one with elastic deformation capability. This allows the member to absorb stress through elastic deformation while maintaining structural stability, thereby reducing the peak stress magnitudes experienced by the clip during impact and vibration events.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The resilient connecting member serves as a stress-absorbing cushion that mitigates impact loads and vibration stresses before they can be fully transmitted through the clip structure. This protective function reduces the effective stress magnitude on the clip while preserving overall structural stability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-generated harmful factors

If a resilient connection is used, then noise and vibration transmission is reduced, but the connection strength decreases

Engineering Contradiction:
Improvenoise and vibration transmissionVSAvoidconnection strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent optimizes the resilient properties of the connecting member to achieve a balance between vibration isolation and connection strength. By carefully designing the elastic characteristics of the connecting member, the system maintains sufficient connection strength while effectively reducing noise and vibration transmission through controlled resilient deformation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resilient clip design effectively absorbs vibrational and shock energy, reducing the magnitude of forces applied to the clip, thereby extending its service life and improving reliability by minimizing noise and vibration issues.

Implementation Method 1

The at least one connecting member is structured to enable resilient movement of each of the body portion and the opposing wall with respect to the other one of the body portion and the opposing wall responsive to a force acting on the body portion and/or a force acting on the opposing wall

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11519445B2Connecting clip incorporating a spring structure
Publication Date: 2022.12.06 TOYOTA JIDOSHA KK
  • US11519445B2 patent drawing
  • US11519445B2 patent drawing
  • US11519445B2 patent drawing

AI summary

A clip is structured for coupling together a first component and a second component. The clip includes a body portion and an opposing wall residing opposite and spaced apart from the body portion. At least one connecting member spans a space between the body portion and the opposing wall to connect the body portion and the opposing wall. The at least one connecting member is structured to enable resilient movement of each of the body portion and the opposing wall with respect to the other one of the body portion and the opposing wall responsive to a force acting on the body portion and/or a force acting on the opposing wall.