Resilient Mounting Clips for Panel Expansion and Contraction

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Solution Overview

Problem

Structural panels made of materials like wood, which expand and contract due to temperature and moisture changes, can shift and exert forces that compromise the integrity of structural surfaces such as rain screens and decks, as existing mounting systems fail to accommodate these changes effectively.

Innovation Solution

The use of resilient mounting clips with edge extensions and outboard panel supports that flex to accommodate panel expansion and contraction, securely retaining panels relative to the support structure while allowing for movement along a compression axis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid mounting systems are used to securely fasten panels, then panel retention is improved, but panel integrity deteriorates due to expansion and contraction forces

Engineering Contradiction:
Improvepanel retentionVSAvoidpanel integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The mounting clip incorporates resilient edge extensions that can dynamically flex and move to accommodate panel expansion and contraction, transforming the rigid mounting system into a dynamic one that adapts to dimensional changes while maintaining secure retention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The resilient edge extensions change their physical state between flexed and unflexed positions, allowing the mounting system to adjust its retention characteristics in response to panel dimensional changes, thereby maintaining both retention and integrity

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If panels are positioned in close proximity to provide barrier function, then wind and rain protection is improved, but structural integrity worsens due to thermal expansion and moisture-induced contraction

Engineering Contradiction:
Improvewind and rain protectionVSAvoidstructural integrity
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The resilient mounting clips provide dynamic adjustment capability that allows panels to expand and contract within the mounting system without compromising the close proximity arrangement, maintaining both protective function and structural stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system segments the connection between panels and support structure through individual resilient clips, allowing each panel to move independently while maintaining the overall structural integrity and protective barrier function

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If resilient edge extensions are added to mounting clips, then adaptability to panel movement is improved, but device complexity increases

Engineering Contradiction:
Improveaccommodation of panel movementVSAvoidmounting clip structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting clip utilizes resilient edge extensions that function as flexible elements, providing the necessary adaptability for panel movement through elastic deformation rather than complex mechanical mechanisms

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The resilient edge extensions achieve adaptability through simple parameter changes in their physical state (flexed/unflexed) rather than through complex structural mechanisms, maintaining simplicity while providing versatility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains panel integrity and structural stability by allowing for the expansion and contraction of panels, preventing shifts and forces that could compromise the structural surface, thereby enhancing the durability and reliability of panel mount systems.

Implementation Method 1

resilient mounting clips with edge extensions and outboard panel supports that flex to accommodate panel expansion and contraction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11306754B2Resilient mounting clips, panel mount systems including the same, and associated methods
Publication Date: 2022.04.19 NOVA USA WOOD PRODUCTS LLC
  • US11306754B2 patent drawing
  • US11306754B2 patent drawing
  • US11306754B2 patent drawing

AI summary

Resilient mounting clips, panel mount systems including the same, and associated methods. A resilient mounting clip includes a support structure engagement portion and a panel engagement portion with a plurality of edge extensions and a plurality of outboard panel supports. Each outboard panel support extends from a respective edge extension. Each outboard panel support is configured to move at least substantially parallel to a compression axis when the respective edge extension resiliently flexes with respect to the support structure engagement portion. A panel mount system includes at least one support structure, at least one resilient mounting clip, and at least two panels received by each mounting clip. A method of assembling a panel mount system includes positioning and securing a resilient mounting clip on a support structure and receiving each of a first panel and a second panel with the resilient mounting clip.