Resilient-Core Expansion Joint for Rodent-Proof Gaps

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Solution Overview

Problem

Existing expansion joints made of flexible materials like foam and epoxy resin are easily gnawed through by rodents, allowing them to enter gaps between building structures, and the process of curing foam in these joints is time-consuming.

Innovation Solution

An expansion joint with an elongate core of resiliently deformable material and a flexible sheath covering it, which compresses to fit into a gap and expands to be held in place by friction, providing a rodent-proof barrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible materials like foam and epoxy resin are used to seal gaps, then the expansion joint can accommodate changes in gap size due to expansion and contraction, but the materials can easily be gnawed through by rodents

Engineering Contradiction:
Improveadaptability to gap size changesVSAvoidresistance to rodent damage
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The expansion joint combines a flexible sheath made of rodent-resistant material with a resiliently deformable core material. This composite structure provides both adaptability to gap size changes through the deformable core and resistance to rodent damage through the protective sheath, resolving the contradiction between flexibility and rodent resistance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If foam is used to fill the gap, then the expansion joint can be installed, but the foam requires curing time which makes the process time-consuming

Engineering Contradiction:
Improveease of installationVSAvoidcuring time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The invention replaces curing foam with a pre-formed expansion joint that requires no curing time. The expansion joint is inserted in a compressed state and expands to fill the gap immediately, eliminating the time-consuming curing process while maintaining ease of installation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If the expansion joint is made larger to better seal the gap, then the barrier effectiveness increases, but the friction required to hold it in place increases

Engineering Contradiction:
Improvebarrier effectivenessVSAvoidfriction force required
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The invention changes the physical parameters of the expansion joint by using a resiliently deformable core that expands to fill the gap. This expansion creates friction between the expansion joint and the gap surfaces, holding the joint in place without requiring excessive size or friction force, thus maintaining barrier effectiveness while reducing the force requirement.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The expansion joint effectively prevents rodent entry and damage by using a flexible sheath that withstands forces and changes in gap size due to environmental conditions, while being quick to install and adaptable.

Implementation Method 1

the elongate portion of the elongate core compressible in a direction perpendicular to a line between the first and second ends of the elongate core

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the expansion joint being arranged to be compressed and inserted into a gap between first and second building structures, and to expand after insertion into the gap so that the expansion joint is held in place by friction between the surface of the flexible sheath and the surfaces of the first and second building structures

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

an elongate core formed of a resiliently deformable material, the elongate core comprising an elongate portion and first and second ends

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12410606B2Expansion joint
Publication Date: 2025.09.09 RENTOKIL INITIAL 1927 PLC
  • US12410606B2 patent drawing
  • US12410606B2 patent drawing
  • US12410606B2 patent drawing

AI summary

An expansion joint for providing a rodent-proof barrier. The expansion joint comprises an elongate core formed of a resiliently deformable material, and a flexible sheath of a barrier material covering at least a part of the elongate portion of the elongate core. The elongate portion of the elongate core is compressible in a direction perpendicular to a line between the first and second ends of the elongate core, the elongate core being arranged to be compressed and inserted into a gap between first and second building structures, and to expand after insertion into the gap so that the expansion joint is held in place within the gap by friction between the surface of the flexible sheath and the surfaces of the first and second building structures.