Resilient Drive Wire Mechanism for Electrosurgical Forceps
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Solution Overview
Problem
Electrosurgical forceps face issues with mechanical efficiency due to shaft bending or deformation, which leads to frictional losses and reduced closure force transfer to jaw members, affecting tissue sealing and instrument longevity.
Innovation Solution
The design incorporates a drive mechanism with a resilient drive wire and cam slots, utilizing a detent and stop member to maintain closure force and reduce friction, allowing for effective transfer of mechanical advantage to the jaw members without the need for compression springs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a compression spring is used to maintain closure force between jaw members, then consistent tissue sealing is achieved, but frictional losses increase and spring operative life decreases when shaft bends or deforms
Solution Approach 1:
The patent removes the compression spring from the system entirely, replacing it with a drive mechanism that uses a resilient drive wire and cam slots to maintain closure force. This extraction eliminates the spring's frictional losses and operative life limitations while maintaining the necessary tissue sealing consistency through the alternative mechanical advantage system.
Solution Approach 2:
The patent introduces a resilient drive wire with detents and cam slots as an intermediary mechanism between the handle assembly and jaw members. This intermediary transfers closure force through a different mechanical path that avoids the frictional losses associated with spring-based systems, particularly when the shaft bends or deforms during use.
2Volume of moving object
If shaft and drive rod are made small for catheter-based forceps, then jaw members can pass through small openings, but mechanical advantage and closure force transfer are reduced
Solution Approach 1:
The patent employs a dynamic drive mechanism where the resilient drive wire can flex and the detents engage with cam slots at different positions. This dynamic system allows the small shaft to maintain effective closure force transfer by adapting the mechanical advantage ratio through the cam slot geometry, rather than relying on a rigid rod that would be too large for catheter-based applications.
Solution Approach 2:
The patent changes the mechanical parameters of the drive system by using a resilient drive wire instead of a rigid rod, and by incorporating cam slots that can alter the force transfer ratio. This allows the system to maintain adequate closure force despite the constrained size of the shaft, effectively changing the mechanical advantage parameter to suit the small-scale catheter-based application.
3Productivity
If resilient drive wire with detents and cam slots is used, then mechanical efficiency increases and closure force transfer improves, but device complexity increases
Solution Approach 1:
The patent merges multiple functions into the drive mechanism: the resilient drive wire provides both the driving force and the mechanical advantage, while the cam slots simultaneously guide the motion and maintain closure force. This merging of functions achieves high mechanical efficiency without requiring separate components for each function, thereby limiting the increase in overall device complexity.
Solution Approach 2:
The resilient drive wire with detents and cam slots serves multiple purposes: it transfers force, provides mechanical advantage, accommodates shaft bending, and maintains consistent closure force. This multi-functionality achieves high productivity and mechanical efficiency while avoiding the need for additional specialized components that would further increase device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances mechanical efficiency, maintains consistent tissue sealing, and extends the operational life of the electrosurgical instrument by minimizing frictional losses and providing a consistent closure force range from 3 kg/cm2 to 16 kg/cm2.
Implementation Method 1
the distal end of the driving structure is substantially resilient and functions as a cantilever spring that is configured to flex away from the longitudinal axis when the distal tip is positioned at the proximal end of the cam slot and tissue is positioned between the first and second jaw members
Data Source
AI summary
An endoscopic forceps is provided and includes a housing having a shaft that extends therefrom. An end effector assembly is operatively connected to a distal end of the shaft and includes a pair of pivotably coupled first and second jaw members. One of the jaw members is movable relative to the other jaw member. A drive mechanism includes a driving structure in operative communication with a cam slot operably disposed on one of the first and second jaw members. The driving structure includes a detent.


