Resilient Multi-Axial Ankle Foot Prosthesis for Gait Stability

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Solution Overview

Problem

Existing prosthetic feet lack the ability to mimic the natural multiaxial movement and energy return of a human foot, leading to inadequate stability and comfort during various phases of gait, particularly at heel strike, mid-stance, and toe-off.

Innovation Solution

A prosthetic foot design featuring a resilient multi-axial ankle with a compressible and durable ankle member sandwiched between stiffer elements, incorporating a gap filled with resilient material and a unique structural configuration that allows for progressive stiffness and natural rollover, including a split heel and varying sole stiffness to guide the center of pressure effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a resilient ankle member is sandwiched between stiffer elements to allow multiaxial movement, then the natural-feeling toe-off and rollover are improved, but the stability at heel strike deteriorates

Engineering Contradiction:
Improvenatural-feeling toe-offVSAvoidstability at heel strike
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The prosthetic foot is divided into distinct functional zones: a resilient ankle member for toe-off movement, a rigid heel strike plate for stability, and a progressive stiffness sole. This segmentation allows each zone to independently optimize its function without compromising others.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the prosthetic foot have different stiffness properties tailored to their specific functions: the heel strike area uses rigid materials for stability, the mid-sole uses progressively stiffer materials for controlled rollover, and the toe-off area uses resilient materials for natural movement.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If spring inserts are added to the ankle block to increase rigidity, then the energy storage and return characteristics are improved, but the device complexity increases

Engineering Contradiction:
Improveenergy storage and returnVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The spring mechanism is integrated directly into the ankle block structure itself, eliminating the need for separate spring assemblies. The ankle block serves dual functions as both a structural connector and an energy storage element.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ankle block uses composite construction combining rigid structural materials with resilient spring elements, creating a unified component that provides both structural integrity and energy storage capability.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the ankle member completely separates the lower and upper elements, then the multiaxial movement capability is improved, but the stress on securing members increases

Engineering Contradiction:
Improvemultiaxial movement capabilityVSAvoidstress on securing members
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

Resilient material is placed in the gap between the adapter and upper element to act as a stress-absorbing intermediary. This material allows the elements to move independently while distributing loads and reducing peak stresses on securing members.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Duration of action of moving object

If a gap is left between the adapter and upper element, then the progressive stiffness during rollover is improved, but the structural integrity deteriorates

Engineering Contradiction:
Improveprogressive stiffness during rolloverVSAvoidstructural integrity
Core Design Contradiction:
Duration of action of moving objectVSStrength

Solution Approach 1:

Resilient material fills the gap between the adapter and upper element, serving as a mediator that maintains structural continuity while allowing progressive compression during rollover. This material bonds both surfaces together while providing controlled compliance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The resilient material's compression characteristics are engineered to provide progressive stiffness: initially compliant to allow gap closure and smooth rollover, then progressively stiffer as compression increases to maintain structural integrity under full load.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides enhanced stability at heel strike, progressive support during mid-stance, and natural-feeling toe-off, reducing stress on components and improving overall gait dynamics with smooth rollover and energy return.

Implementation Method 1

A gap exists between a lower front edge of the adapter and the upper surface of the upper element. The gap contains a resilient material.

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The ankle member is positioned between the lower and upper elements, and completely separates the lower element from the upper element such that the lower element does not contact the upper element.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The spring inserts increase the rigidity of the foot and alter the energy storage and return characteristics thereof.

Methodology Applied
Scientific EffectEnergy storage and return: Elastic Recovery

Data Source

PatentUS7846213B2Foot prosthesis with resilient multi-axial ankle
Publication Date: 2010.12.07 OSSUR HF
  • US7846213B2 patent drawing
  • US7846213B2 patent drawing
  • US7846213B2 patent drawing

AI summary

The present foot prosthesis includes various structural features that provide the foot with advantageous rollover properties. In certain embodiments, the foot guides rollover toward the medial side. For example, an asymmetrical upper element and a correspondingly shaped resilient ankle member support more of the wearer's weight on the lateral side as the foot rolls over. In another embodiment, stiffeners added to the resilient ankle member increase the stiffness on the lateral side relative to the medial side. In certain other embodiments, the foot provides progressively increasing support from mid stance through toe off. For example, a gap between the resilient ankle member and the lower element closes during the later portion of the wearer's gait. The closing gap increases a contact area between the resilient ankle member and the lower element, providing progressively increasing support. In another embodiment, the foot includes a gap between a lower front edge of an attachment adapter and the upper element. The gap may be filled with a resilient material.