Resilient Sealing Element for Aerosol Article Alignment and Insertion

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Solution Overview

Problem

Existing aerosol-generating devices face challenges in securely inserting and maintaining aerosol-generating articles due to changes in article dimensions during use, leading to loosening within the cavity.

Innovation Solution

Incorporation of a resilient sealing element with a funnel-shaped central aperture and flexible properties to aid central alignment and secure insertion of aerosol-generating articles, adapting to varying diameters and preventing loosening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the cavity diameter is optimized to match the aerosol-generating article diameter for heating efficiency, then heating efficiency is improved, but insertion difficulty increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidinsertion ease
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The resilient sealing element acts as a flexible component that deforms during insertion to accommodate misalignment, then returns to its original shape to provide a tight seal. This flexible element allows the cavity to maintain its optimized diameter while compensating for insertion errors through elastic deformation

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If the cavity diameter corresponds exactly to the aerosol-generating article diameter, then heating efficiency is improved, but alignment precision during insertion deteriorates

Engineering Contradiction:
Improveheating efficiencyVSAvoidalignment precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The resilient sealing element changes its physical parameters (shape, volume, stiffness) dynamically during insertion. Initially, it deforms to allow misaligned insertion, then transitions to a constrained state that provides precise alignment and sealing, effectively decoupling the cavity diameter from strict alignment requirements

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the aerosol-generating article is held tightly in the cavity, then loosening is prevented, but insertion difficulty increases

Engineering Contradiction:
Improveholding stabilityVSAvoidinsertion ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The resilient sealing element is pre-loaded with elastic energy that acts as a cushioning force during insertion. This pre-compression allows the element to initially yield to insertion force, then progressively engage to provide secure holding, preventing the harshness of immediate tight engagement

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures stable and hermetic sealing of the aerosol-generating article within the device cavity, facilitating easy insertion and maintaining alignment despite dimensional changes, enhancing user convenience and device performance.

Implementation Method 1

a resilient sealing element (38) received in the cavity (10) and configured to abut the aerosol-generating article (12), wherein the resilient sealing element (38) is flexible

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4021221B1Resilient sealing element for aerosol-generating device
Publication Date: 2025.07.30 PHILIP MORRIS PRODUCTS SA
  • EP4021221B1 patent drawingFigure 1
  • EP4021221B1 patent drawingFigure 2
  • EP4021221B1 patent drawingFigure 3

AI summary

The invention relates to an aerosol-generating device comprising a cavity (10) for receiving an aerosol-generating article (12) containing aerosol-forming substrate (18). The device further comprises a resilient sealing element (38) having a ring shape. The resilient sealing element is arranged surrounding a downstream end of the cavity. The resilient sealing element is configured to interact with the aerosol-generating article received in the cavity by abutting the aerosol-generating article.