Resilient Tendon Toy Construction System

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Solution Overview

Problem

Conventional toy construction block systems are limited in versatility as they can only be extended vertically by stacking or laterally by overlapping blocks, restricting the complexity and variety of structures that can be assembled.

Innovation Solution

A toy construction system that includes a resiliently deformable tendon to connect building blocks, allowing for motion in multiple Cartesian axes, with each block featuring projections and recesses for engagement, and optional elongate slotted apertures and pins for hinged and slideable connections, enabling more complex and varied configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional stacking or overlapping methods are used to assemble building blocks, then the structure can be extended vertically or laterally, but the versatility and complexity of structures are limited to planar alignments

Engineering Contradiction:
Improvestructure configuration versatilityVSAvoidconnection mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tendon is made resiliently deformable, allowing it to dynamically adjust its shape and provide range of motion in multiple Cartesian axes. This enables building blocks to be connected in non-planar configurations while maintaining a relatively simple connection mechanism consisting of the tendon and engagement features.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tendon acts as a flexible connector that can be deformed and bent to accommodate various spatial arrangements of building blocks. This flexibility allows structures to extend beyond traditional planar alignments while the tendon itself remains a simple, thin element that does not significantly increase device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If a resiliently deformable tendon is introduced to provide range of motion in multiple axes, then structure complexity and versatility increase, but the connection mechanism becomes more complex

Engineering Contradiction:
Improvemotion rangeVSAvoidconnection system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connection system is segmented into distinct functional elements: the resiliently deformable tendon provides motion range, while separate engagement features (protrusions and recesses) provide secure connection. This segmentation allows each element to be optimized independently, managing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tendon serves multiple functions simultaneously: it connects building blocks, provides range of motion in multiple axes, and allows for releasable connections. The engagement features on the tendon and blocks serve both connection and motion constraint functions, reducing the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If engagements and receiving elements are designed for interference fit, then connection strength increases, but assembly ease decreases

Engineering Contradiction:
Improveconnection strengthVSAvoidassembly ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The tendon is resiliently deformable, allowing it to dynamically adjust during assembly. This elasticity enables the tendon to flex into the engagement features and receive elements, facilitating easier assembly while maintaining strong interference fit connections once assembled.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The resilient nature of the tendon provides a cushioning effect during assembly, absorbing the impact and stress of inserting engagements into receiving elements. This pre-built flexibility eases the assembly process while ensuring strong connections are formed.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for a range of motion between blocks, enabling the creation of complex structures with non-planar alignments and increased versatility, as blocks can be drawn, twisted, and bent, facilitating the assembly of structures that deviate from traditional alignments.

Implementation Method 1

the tendon being resiliently deformable and providing a range of motion for each at least two blocks, relative to each other, in at least two Cartesian axes

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a plurality of recesses in a lower surface, the recesses shaped to frictionally engage the projections of another building block

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9937433B2Toy construction system
Publication Date: 2018.04.10 STOLTEN MARK RANDALL
  • US9937433B2 patent drawing
  • US9937433B2 patent drawing
  • US9937433B2 patent drawing

AI summary

A toy construction system comprising a releasably connectable tendon or tether (“tendon”) to connect to at least two building blocks. The tendon being resiliently deformable and providing a range of motion for each of at least two blocks, relative to each other, in at least two Cartesian axes. The tendon having an engagement, and each block having a corresponding receiving element.