Water-Absorbent Resin Composition for Heat-Stable Cable Water Blocking

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Solution Overview

Problem

Water-absorbent resins used in water-blocking materials require a balance between high water-blocking ability and stability to prevent gel deterioration due to heat and environmental decomposition.

Innovation Solution

Incorporating a chelating agent with an iron(III) chelate stability constant (log KML) of 19.0 to 24.0 into water-absorbent resin particles, which are crosslinked with a polymer of water-soluble ethylenically unsaturated monomers, to enhance swelling and decomposition properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a water-absorbent resin with high stability is used to prevent gel deterioration by heat, then the resin is less likely to decompose in the natural environment

Engineering Contradiction:
Improvestability against heatVSAvoidenvironmental burden
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters of the water-absorbent resin by incorporating specific chelating agents (with iron(III) chelate stability constants of 19.0 or more and 24.0 or less) and controlling the ratio of hydrophilic functional groups. This parameter optimization enables the resin to achieve both heat stability and environmental decomposability, resolving the contradiction between reliability and environmental burden.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a water-absorbent resin with high swelling ability is used to stop water penetration immediately, then the gel may deteriorate by heat

Engineering Contradiction:
Improvewater-blocking abilityVSAvoidstability against heat
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention optimizes the chemical parameters by introducing chelating agents with specific iron(III) chelate stability constants (19.0 ≤ log KML ≤ 24.0) and controlling hydrophilic functional group ratios. This parameter control enables the resin to achieve rapid swelling for immediate water-blocking while maintaining heat stability, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the stability of the water-absorbent resin is increased to maintain water-blocking ability, then it becomes difficult to decompose in the natural environment

Engineering Contradiction:
Improvewater-blocking abilityVSAvoiddecomposition ability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the chemical composition parameters by incorporating chelating agents with specific stability constants and controlling the ratio of hydrophilic functional groups to a specific range. This parameter optimization enables the resin to maintain high water-blocking ability while improving decomposition ability in the natural environment, resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting resin composition exhibits high water-blocking ability with reduced gel deterioration, maintaining effective water penetration stopping and environmental friendliness.

Implementation Method 1

a chelating agent, the chelating agent having an iron(III) chelate stability constant (log KML) of 19.0 or more and 24.0 or less

Methodology Applied
Scientific EffectChelation: Chemical Bonding

Implementation Method 2

water-absorbent resin particles... have swelling ability that makes it possible to immediately stop water penetration

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 3

the gel (swollen water-absorbent resin)

Methodology Applied
Scientific EffectSwelling: Hydrogel

Data Source

PatentUS20260092132A1Water-absorbent resin composition, water-blocking material, and cable
Publication Date: 2026.04.02 SUMITOMO SEIKA CHEM CO LTD
  • US20260092132A1 patent drawing
  • US20260092132A1 patent drawing

AI summary

Provided are a water-absorbent resin composition that has high water-blocking ability as well as excellent decomposition ability and can be suitably used for a water-blocking material; and a water-blocking material comprising the composition.The water-absorbent resin composition of the present invention comprises water-absorbent resin particles and a chelating agent, the chelating agent having an iron(III) chelate stability constant (log KML) of 19.0 or more and 24.0 or less, and the water-absorbent resin composition having a 30-second swelling height of 6.0 mm or more. The water-absorbent resin composition of the present invention has high water-blocking ability as well as excellent decomposition ability and can be suitably used for a water-blocking material.