Radiation-Sensitive Resin Composition for Lithography

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Solution Overview

Problem

Current photolithography technologies face challenges in achieving superior sensitivity, LWR performance, and pattern rectangularity, particularly when using short-wavelength radiation, due to limitations in acid diffusion control and solubility differences between exposed and unexposed areas.

Innovation Solution

A radiation-sensitive resin composition incorporating a resin with a specific structural unit, a radiation-sensitive acid generator, and a solvent, which allows for enhanced acid dissociation and improved pattern formation by controlling acid diffusion and solubility differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If short-wavelength radiation is used for photolithography, then pattern resolution is improved, but sensitivity and LWR performance deteriorate due to limited acid diffusion control

Engineering Contradiction:
Improvepattern resolutionVSAvoidsensitivity and LWR performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent modifies the chemical structure of the resin by introducing specific structural units with formula (1) containing R1-R10 groups and n1-n2 parameters. This structural modification changes the acid diffusion characteristics and solubility properties of the resist material, enabling improved LWR performance and sensitivity while maintaining the resolution benefits of short-wavelength radiation exposure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The radiation-sensitive resin composition is formulated as a composite system containing multiple components: the specific resin with structural unit (1), radiation-sensitive acid generator, and solvent. This composite approach combines materials with complementary properties to achieve both high resolution from short-wavelength exposure and controlled acid diffusion for improved sensitivity and LWR performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If acid diffusion is increased to improve sensitivity, then pattern rectangularity deteriorates due to loss of exposure precision

Engineering Contradiction:
ImprovesensitivityVSAvoidpattern rectangularity
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent introduces a resin with specific local structural units (formula 1) that create localized acid diffusion control. The R1-R10 groups and cyclic structures in the resin provide spatially differentiated acid interaction properties, allowing acid to diffuse sufficiently for sensitivity while maintaining sharp boundaries for pattern rectangularity through localized solubility changes upon exposure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves superior sensitivity, LWR performance, and pattern rectangularity, enabling high-quality resist pattern formation with improved process stability and resolution.

Implementation Method 1

a radiation-sensitive acid generator

Methodology Applied
Scientific EffectPhotochemical reaction: Photodissociation

Implementation Method 2

an acid diffused to an unexposed area is captured by a salt exchange reaction

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20230393469A1Radiation-sensitive resin composition, method for forming resist pattern, polymer, and compound
Publication Date: 2023.12.07 JSR CORPORATION
  • US20230393469A1 patent drawing
  • US20230393469A1 patent drawing
  • US20230393469A1 patent drawing

AI summary

A radiation-sensitive resin composition includes a resin including a structural unit represented by formula (1), a radiation-sensitive acid generator, and a solvent. R1 is a hydrogen atom, a fluorine atom, or the like. R2 and R3 each independently represent a monovalent hydrocarbon group having 1 to 10 carbon atoms, or the like. R4 is a hydrogen atom, a monovalent hydrocarbon group having 1 to 10 carbon atoms, or the like. R5 and R6 each independently represent a hydrogen atom, a monovalent hydrocarbon group having 1 to 10 carbon atoms, or the like. R7 and R8 each independently represent a hydrogen atom, a monovalent hydrocarbon group having 1 to 10 carbon atoms, or the like. R9 and R10 each independently represent a monovalent organic group having 1 to 10 carbon atoms, or the like.