Resin-Supported HF Catalysts for Selective Hydrofluorination

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Solution Overview

Problem

Current hydrofluorination protocols for alkenes and other molecules face limitations such as restricted applicability, harsh reaction conditions, use of undesirable reagents, and requirements for expensive or environmentally harmful substances, metal catalysts, strong reductants, and oxidants.

Innovation Solution

Development of catalysts represented by Formula (I), specifically resin-anion-xHF, where resin is an anion exchange resin with various anions and x values, and their use in hydrofluorination processes, including methods for preparing these catalysts and their application in hydrofluorination of organic compounds with specific solvents and reaction conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional hydrofluorination protocols are used, then fluorination can be achieved, but harsh reaction conditions and environmentally undesirable reagents are required

Engineering Contradiction:
Improveenvironmental impact of reagentsVSAvoideffectiveness of hydrofluorination
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses polymer-supported reagents as intermediaries to deliver HF to the substrate. The polymer support acts as a mediator that allows HF to be delivered in a controlled, environmentally friendly manner while maintaining high reactivity. The polymer matrix protects the harsh HF reagent until it reaches the reaction site, resolving the contradiction between environmental friendliness and reaction effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state and delivery parameters of HF by incorporating it into polymer matrices. This transforms HF from a free, hazardous gas into a stabilized, polymer-supported reagent that can be handled safely while maintaining its fluorinating power. The parameter change from free HF to polymer-supported HF resolves the environmental harm issue without sacrificing reactivity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If metal catalysts are used for hydrofluorination, then reaction efficiency can be improved, but cost and environmental concerns increase

Engineering Contradiction:
Improvereaction efficiencyVSAvoiduse of metal catalysts
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent employs polymer-supported reagents that can be used in stoichiometric or near-stoichiometric amounts and then discarded after a single use. These disposable polymer reagents eliminate the need for expensive, recoverable metal catalysts while maintaining high reaction efficiency. The polymer support provides the necessary catalytic function without requiring precious metals.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts the metal catalyst component from the system entirely, replacing it with organic polymer-supported reagents. This removal of metal catalysts eliminates the associated cost and environmental issues while the polymer-supported HF maintains the necessary reactivity through alternative mechanistic pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If strong reductants or oxidants are required, then certain transformations can be achieved, but safety and environmental issues arise

Engineering Contradiction:
Improvescope of applicable transformationsVSAvoidsafety and environmental concerns
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the inherent hazard of HF into a benefit by incorporating it into polymer matrices. The polymer support tames the hazardous nature of HF while preserving its fluorinating power, allowing the reaction to proceed without requiring additional strong reductants or oxidants. The harmful HF becomes a controlled, beneficial reagent when polymer-supported.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Speed

If highly active fluorinating agents are used, then reaction speed increases, but selectivity and functional group tolerance decrease

Engineering Contradiction:
Improvereaction rateVSAvoidselectivity and functional group tolerance
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating heterogeneous polymer-supported reagents where the active HF is localized within the polymer matrix. This localized delivery allows the reaction to occur rapidly at the active site while the polymer matrix protects surrounding functional groups from unwanted reactions, thereby maintaining both high reaction rate and high selectivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalysts enable efficient and broadly applicable hydrofluorination of alkenes and aziridines under mild conditions, offering improved selectivity, functional group tolerance, and reduced environmental impact, with stable and recyclable resin-supported hydrogen fluoride reagents.

Implementation Method 1

resin-anion-xHF where resin is an anion exchange resin

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS11602739B2Catalysts, methods of making, and methods of hydrofluorination
Publication Date: 2023.03.14 UNIVERSITY OF LOUISVILLE RESEARCH FOUNDATION INC
  • US11602739B2 patent drawing
  • US11602739B2 patent drawing
  • US11602739B2 patent drawing

AI summary

Some embodiments of the invention include inventive catalysts (e.g., catalysts of Formula (I)). Other embodiments include compositions comprising the inventive catalysts. Some embodiments include methods of using the inventive catalysts (e.g., in hydrofluorination of an organic compound). Further embodiments include methods for making the inventive catalysts. Additional embodiments of the invention are also discussed herein.