Resin Lens Optical System for Wide-Angle Aberration Correction

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Solution Overview

Problem

Existing image pickup apparatuses face challenges in achieving a wide angle of view and small size while maintaining optical performance, particularly in applications like endoscopes and digital cameras, due to limitations in refractive index and material costs, especially with resin lenses which have lower refractive indices.

Innovation Solution

An optical system comprising a plurality of lenses with specific refractive powers and configurations, including a first lens with negative refractive power, an aperture stop, and a second and third lens with positive refractive power, all made from materials with refractive indices not exceeding 1.70, optimized by conditional expressions to correct aberrations and maintain performance across temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If resin material is used for lenses to reduce cost, then manufacturing cost is reduced, but refractive index decreases making it difficult to achieve wide angle of view and small size

Engineering Contradiction:
Improvemanufacturing costVSAvoidoptical system size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent changes the refractive index parameter by using resin materials with refractive index of 1.70 or less, specifically optimizing the balance between cost and optical performance. This parameter change allows achieving wide angle of view (90 degrees or more) while maintaining small size and low cost through precise control of refractive index rather than using high refractive index glass materials.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If resin material with low refractive index is used, then manufacturing cost is reduced, but angle of view cannot be widened effectively

Engineering Contradiction:
Improvemanufacturing costVSAvoidangle of view
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent optimizes the refractive index parameter to 1.70 or less, which is a specific parameter change that enables achieving both cost reduction and wide angle of view. This precise parameter control allows the optical system to achieve 90 degrees or more angle of view while using cost-effective resin materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite lens structures with multiple resin lenses (first lens with negative refractive power, second lens with positive refractive power, and third lens with positive refractive power). This composite approach allows achieving wide angle of view and effective aberration correction using resin materials with refractive index of 1.70 or less, combining the advantages of multiple materials with different optical properties.

Inventive Principle:
Principle #40Composite materials

3Reliability

If glass material with high refractive index is used, then optical performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improveoptical performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter from high refractive index glass to resin with refractive index of 1.70 or less. This parameter change maintains effective optical performance (aberration correction and wide angle of view) while significantly reducing manufacturing cost, as resin materials are more cost-effective than glass materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts resin materials which are cheaper and more easily manufacturable compared to glass materials. Although resin may have different durability characteristics, the patent prioritizes cost-effectiveness and manufacturability, using resin lenses that can be easily molded and produced at lower cost while achieving the required optical performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If number of lenses is reduced to lower cost, then manufacturing cost is reduced, but optical performance and aberration correction deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidaberration correction
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a composite structure of three resin lenses with specific refractive powers (first lens: negative, second lens: positive, third lens: positive). This composite approach achieves effective aberration correction and wide angle of view while using cost-effective resin materials, balancing the number of lenses with optical performance requirements.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent assigns different refractive powers and positions to each lens (first lens with negative power at object side, second and third lenses with positive power toward image side). This local differentiation of optical properties within the lens group enables effective aberration correction while maintaining a relatively simple structure with only three lenses, achieving both cost reduction and performance maintenance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a small-sized, lightweight image pickup apparatus with a wide angle of view and effective aberration correction, achieving high-resolution images while being cost-effective and adaptable to temperature fluctuations.

Implementation Method 1

an optical system which includes a plurality of lenses... a first lens having a negative refractive power... a second lens having a positive refractive power... a third lens having a positive refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10488634B2Image pickup apparatus and optical apparatus using the same
Publication Date: 2019.11.26 OLYMPUS CORPORATION(JP)
  • US10488634B2 patent drawing
  • US10488634B2 patent drawing
  • US10488634B2 patent drawing

AI summary

An image pickup apparatus includes an optical system which includes a plurality of lenses, and an image sensor which is disposed at an image position of the optical system, wherein the optical system includes in order from an object side, a first lens having a negative refractive power, an aperture stop, a second lens having a positive refractive power, and a third lens having a positive refractive power, and each of the first lens, the second lens, and the third lens is formed of a material having a refractive index not higher than 1.70, and the following conditional expressions (1), (2), (3), and (4) are satisfied:0<f3/f2≤1.7  (1),0.5<Φ1L/IH<3.0  (2),0.05<D1R2L/Σd<0.5  (3), and−0.4<f1/R1L<0.2  (4).