Resin-Retained Bridge Bonding via Coupling Recess and Omega Bend

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Solution Overview

Problem

Resin-retained bridges often experience accidental tooth loss due to weakening bonding between the false tooth and the retainer, especially during chewing or due to occlusion, necessitating improved retention mechanisms.

Innovation Solution

A reinforced resin-retained bridge design featuring a coupling recess on the false tooth and an omega-shaped bend on the retainer wire, where the wire's protrusion is secured within the recess using resin, creating a secure engagement and lateral extensions for additional support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a resin-retained bridge uses composite resin cement for bonding the false tooth to the retainer, then the bridge can be installed with a simple bonding mechanism, but the bonding strength is insufficient and the false tooth may fall accidentally during chewing or due to gradual bonding weakening

Engineering Contradiction:
Improvebonding strengthVSAvoidretention reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The retainer wire is segmented into multiple functional portions: a first portion for engagement with the false tooth through the coupling recess, a second portion extending laterally for additional support, and a third portion for engagement with the abutment tooth. This segmentation allows each portion to perform its specific function optimally, with the first portion providing primary bonding through resin infiltration and the second portion providing lateral support to prevent accidental dislodgement during chewing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retainer wire is nested within the coupling recess of the false tooth, with the resin cement filling the space between the wire and the recess walls. This nested configuration creates a mechanically interlocked structure where the wire is embedded in the tooth structure, significantly enhancing bonding strength and retention reliability compared to surface-level bonding alone.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If the retainer wire is simply inserted into the false tooth without additional structural features, then the installation process is simple, but the bonding interface is weak and prone to failure under occlusal loads

Engineering Contradiction:
Improveinstallation simplicityVSAvoidbonding strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The coupling recess is pre-formed on the false tooth before the retainer wire is inserted. This preliminary preparation creates a ready-made receptacle that guides the wire insertion process and ensures proper positioning. The recess geometry is designed in advance to accommodate the wire's cross-sectional shape, making the subsequent bonding process straightforward while achieving strong mechanical interlocking.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The retainer wire extends in multiple dimensions: vertically into the coupling recess for bonding, laterally outward for additional support, and horizontally toward the abutment tooth for engagement. This multi-dimensional configuration transforms a simple linear insertion into a three-dimensional anchoring system that resists forces from multiple directions, significantly enhancing bonding strength without complicating the installation process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the bridge relies solely on the bonding between resin and retainer surface, then the structure is simple, but the bonding weakens gradually over time leading to tooth loss

Engineering Contradiction:
Improvestructure complexityVSAvoidretention duration
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The bonding interface combines multiple materials with complementary properties: the retainer wire (metal), the resin cement (polymer), and the tooth structure (enamel/dentin). This composite construction creates a multi-material system where each material contributes its strengths: the wire provides structural integrity, the resin provides adhesive bonding, and the tooth structure provides mechanical anchorage. This composite approach significantly extends retention duration by creating synergistic interactions between materials rather than relying on a single bonding mechanism.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different portions of the retainer wire have different functional qualities optimized for their specific roles: the first portion has a cross-sectional shape optimized for engagement with the coupling recess and resin bonding, the second portion has dimensions optimized for lateral support, and the third portion is shaped for engagement with the abutment tooth. This local optimization ensures that each region performs its function effectively, preventing localized failure that could lead to overall bond breakdown over time.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances bonding between the false tooth and retainer, reducing the likelihood of accidental tooth loss and improving the bridge's stability during chewing, ensuring longer-lasting retention.

Implementation Method 1

retention on a composite resin cement

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

which is then cured to form a secure engagement

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS10980620B2Reinforced resin-retained bridge
Publication Date: 2021.04.20 JOY MEDICAL DEVICES CORP
  • US10980620B2 patent drawing
  • US10980620B2 patent drawing
  • US10980620B2 patent drawing

AI summary

A resin-retained denture bridge having an improved bonding between a false tooth or teeth of the bridge and a retainer wire of the bridge is provided in the present invention, wherein a coupling recess is formed on a lingual side of the false tooth and a protrusion or an omega-shaped bend is formed on the retainer wire. The protrusion or omega-shaped bend is received in the coupling recess of the false tooth after or prior to a resin being filled in the coupling recess, which is then cured to form a secure engagement, so that the false tooth is bonded to the retainer with the end portions of the retainer wire extending laterally from the false tooth.