Resin Wheel Metal Layer for Static Discharge in Timepiece Movements

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Solution Overview

Problem

Existing timepieces face issues with static electricity generation between resin and metal wheels, leading to increased frictional resistance and potential motor module stoppages due to insufficient conductivity at the tooth tips, despite attempts to reduce electrical resistance using carbon fibers and boron in resin materials.

Innovation Solution

A configuration where a metal layer is applied to the surface of resin wheels and a conductive train wheel bridge and main plate are used to ensure sufficient conductivity, allowing for effective discharge of static electricity through connection to an electrode or external case, preventing Coulomb, Johnson Rahbeck, and gradient forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon fibers and boron are mixed into resin material to reduce electrical resistance, then electrical resistance is reduced, but sufficient conductivity at tooth tips cannot be achieved

Engineering Contradiction:
ImproveconductivityVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by providing a metal layer specifically on the tooth tips of the resin wheel rather than throughout the entire wheel. This localized metal coating ensures sufficient conductivity at the critical contact points (tooth tips) where static electricity discharge is most needed, while maintaining the lightweight resin construction of the wheel body. The metal layer is applied only where conductivity is essential for preventing static electricity accumulation during gear meshing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining resin material for the wheel body with a metal layer coating on the tooth tips. This composite structure leverages the advantages of both materials: the resin provides lightweight construction and low moment of inertia, while the metal layer provides the necessary electrical conductivity at the contact surfaces. This composite approach resolves the contradiction by achieving sufficient conductivity without requiring the entire wheel to be made of heavy metal or extensively mixed conductive additives.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If resin material is used for main plate and train wheel bridge to reduce weight, then weight is reduced, but wheels stick to these components due to polarization and Coulomb force

Engineering Contradiction:
ImproveweightVSAvoidfrictional resistance
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent applies equipotentiality by making the train wheel bridge conductive through incorporating conductive fibers or particles into the resin material. This ensures that the bridge maintains the same electrical potential as the wheels, preventing potential differences that would cause polarization and Coulomb forces. By equalizing the electrical potential between the conductive bridge and the wheels, the patent eliminates the sticking phenomenon while maintaining the lightweight resin construction of both the bridge and main plate.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The conductive train wheel bridge acts as an intermediary that provides a common electrical potential reference between the wheels and the main plate. By incorporating conductive materials into the bridge, it mediates the electrical interaction between components, preventing direct static electricity accumulation and Coulomb forces between the wheels and the support structure. This intermediary conductive path allows charge dissipation while maintaining the lightweight resin construction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If thin wheels are used to reduce moment of inertia, then moment of inertia is reduced, but static electricity accumulates more easily due to closer proximity to main plate and bridge

Engineering Contradiction:
Improvemoment of inertiaVSAvoidstatic electricity
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by providing a metal layer specifically on the tooth tips of the thin resin wheel. This localized conductive coating addresses the static electricity problem at the critical contact points without requiring the entire thin wheel to be made of heavy conductive material. The metal layer on the tooth tips provides sufficient conductivity for charge dissipation during meshing, while the thin resin construction maintains low moment of inertia for responsive wheel operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies equipotentiality by making the train wheel bridge conductive, which creates an equipotential environment for the thin wheels. The conductive bridge provides a reference potential that prevents excessive charge accumulation on the thin wheels, even though they are in close proximity to the main plate and bridge. This equipotential condition allows the thin wheels to maintain low moment of inertia while reducing static electricity accumulation through the conductive path provided by the bridge.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses static electricity and frictional resistance, preventing motor module stoppages and ensuring stable operation by maintaining wheel potentials and reducing frictional impediments.

Implementation Method 1

a metal layer which is configured by a metal material and is provided on a surface of the wheel main body

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a conductive train wheel bridge and main plate are used to ensure sufficient conductivity, allowing for effective discharge of static electricity through connection to an electrode or external case

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

static electricity is generated between the first wheel and the second wheel at times such as when there is friction between the teeth of both wheels and when the teeth which mesh with each other separate from each other

Methodology Applied
Scientific EffectTriboelectric effect: Triboelectric Effect

Implementation Method 4

the wheels stick to the train wheel bridge and the frictional resistance greatly rises due to a Coulomb force which is generated between the wheels and the train wheel bridge

Methodology Applied
Scientific EffectCoulomb force: Coulomb's Law

Data Source

PatentUS11262705B2Movement and timepiece
Publication Date: 2022.03.01 SEIKO EPSON CORP
  • US11262705B2 patent drawing
  • US11262705B2 patent drawing
  • US11262705B2 patent drawing

AI summary

A movement includes a first wheel which includes a wheel main body which is configured by a resin material and a metal layer which is configured by a metal material and is provided on an outer surface of the wheel main body, and a second wheel which is configured by a metal material, in which the movement transmits a drive force of an electric motor module which is driven using a battery as an electrical power source.