Resist Composition for High Resolution Lithography

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Solution Overview

Problem

Current resist materials for advanced lithography techniques, such as those using KrF and ArF excimer lasers, face challenges in achieving high resolution and minimizing pattern roughness, which affects the formation of fine semiconductor devices and liquid crystal display elements.

Innovation Solution

A resist composition comprising a base component with specific structural units that change solubility in developing solutions under acid action, combined with an acid generator component that produces acid upon exposure, allowing for precise control of pattern formation through selective exposure and development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional resist materials are used for advanced lithography, then the basic pattern formation is achieved, but the resolution and pattern roughness are insufficient

Engineering Contradiction:
Improvepattern resolution and roughnessVSAvoidpattern formation quality
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent modifies the chemical structure of the base component by introducing specific structural units (formula a0) with adjustable parameters R, X, Y, R1, R2, R3, R4, and n to optimize solubility changes upon acid generation, thereby improving resolution and reducing pattern roughness while maintaining reliable pattern formation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resist material combining a base component with specific structural units (a0) and an acid generator component (B1) with formula (b0-1) or (b0-2), where the synergistic interaction between these components achieves high resolution and low roughness while ensuring pattern formation reliability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the solubility of the base component is increased in developing solution, then the sensitivity is improved, but the pattern roughness increases

Engineering Contradiction:
Improvesolubility in developing solutionVSAvoidpattern roughness
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent optimizes the solubility parameter by carefully designing the base component structure (formula a0) to achieve optimal solubility in developing solution that provides high sensitivity while controlling pattern roughness through precise structural parameter adjustment

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the exposure energy is increased to improve resolution, then the pattern definition is enhanced, but the pattern roughness and defects increase

Engineering Contradiction:
Improvepattern definitionVSAvoidpattern roughness and defects
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent modifies the resist material parameters by introducing structural units (a0) that respond optimally to exposure energy, enabling high pattern definition with reduced roughness and defects through controlled chemical amplification and solubility changes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of high exposure energy (which can cause roughness and defects) into a benefit by designing the base component (a0) and acid generator (B1) to efficiently utilize the exposure energy for controlled acid generation, achieving sharp pattern definition without excessive roughness

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition enables the formation of resist patterns with improved lithography properties, including high resolution and reduced roughness, enhancing the quality of semiconductor and liquid crystal display elements by ensuring accurate and uniform pattern formation.

Implementation Method 1

an acid generator component (B1) including a compound represented by general formula (b0-1) or (b0-2)

Methodology Applied
Scientific EffectPhotoacid generation: Photodissociation

Data Source

PatentUS9618843B2Resist composition and method of forming resist pattern
Publication Date: 2017.04.11 TOKYO OHKA KOGYO CO LTD
  • US9618843B2 patent drawing
  • US9618843B2 patent drawing
  • US9618843B2 patent drawing

AI summary

A resist composition including:a base component (A) that exhibits changed solubility in a developing solution by action of acid; andan acid generator component (B) that generates acid upon exposure,wherein the base component (A) includes a resin component (A1) containing a structural unit (a0) represented by general formula (a0-1) shown below or general formula (a0-2) shown below; andthe acid generator component (B) includes an acid generator (B1) including a compound represented by general formula (b0-1) or (b0-2) shown below.