Chemically Amplified Resist Composition for Immersion Lithography

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Solution Overview

Problem

In liquid immersion lithography, defects are formed due to residual fluid droplets on the resist film, particularly during post-exposure baking, and existing resist compositions do not effectively suppress these defects, especially those with lower receding contact angles.

Innovation Solution

A chemically amplified positive resist composition is developed, comprising a resin (A) without fluorine atoms and a resin (B) with fluorine-containing groups, acid-labile groups, hydroxyl groups, and lactone structures, along with an acid generator, to create a resist film with a higher receding contact angle, thereby reducing defect formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resist composition is used with lower receding contact angle, then the resist film has better fluid adhesion, but defect formation increases due to residual fluid droplets during post-exposure baking

Engineering Contradiction:
Improveresist performanceVSAvoiddefect formation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the resist film by incorporating fluorinated resin (b) with specific structural units (b1-b4) including acid-labile groups, hydroxyl groups, and lactone structures. This chemical parameter change increases the receding contact angle from conventional levels to 70-110°, thereby reducing fluid adhesion and preventing defect formation during post-exposure baking while maintaining reliable resist performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resist system combining fluorinated resin (b) with non-fluorinated resin (a) containing acid-labile groups. The fluorinated resin (b) specifically contributes hydroxyl groups and lactone structures that increase receding contact angle, while the composite formulation balances fluid interaction properties to prevent droplet formation while maintaining pattern fidelity

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If fluorine-containing resin is added to increase receding contact angle, then defect formation is suppressed, but resist composition complexity increases

Engineering Contradiction:
Improvedefect formationVSAvoidresist composition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by incorporating fluorine atoms at specific molecular locations within the resin structure rather than uniform distribution. The fluorinated resin (b) contains fluorine-substituted aromatic rings and aliphatic chains positioned to specifically interact with fluid surfaces, increasing receding contact angle without requiring complete fluorination of the entire resist system, thus managing complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the concentration parameter of fluorinated resin (b) within the total resin content and controls the ratio between fluorinated resin (b) and non-fluorinated resin (a). By adjusting these compositional parameters, the patent achieves sufficient receding contact angle increase to suppress defects while avoiding excessive complexity in the resist formulation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves excellent resist performance and pattern profiles by minimizing defects caused by residual fluid droplets, enhancing the receding contact angle and overall lithography process reliability.

Implementation Method 1

chemically amplified positive resist composition comprising a resin (A) which contains no fluorine atom and a structural unit (a1) having an acid-labile group, a resin (B) which contains a structural unit (b2) having a fluorine-containing group and at least one structural unit selected from a structural unit (b1) having an acid-labile group... and an acid generator

Methodology Applied
Scientific EffectPhotochemical reaction: Photopolymerisation

Implementation Method 2

a resin (B) which contains a structural unit (b2) having a fluorine-containing group and at least one structural unit selected from a structural unit (b1) having an acid-labile group, a structural unit (b3) having a hydroxyl group and a structural unit (b4) having a lactone structure... forming the resist film having higher receding contact angle

Methodology Applied
Scientific EffectSurface tension modification: Surface Tension

Data Source

PatentUS7794914B2Chemically amplified positive resist composition
Publication Date: 2010.09.14 SUMITOMO CHEM CO LTD
  • US7794914B2 patent drawing
  • US7794914B2 patent drawing
  • US7794914B2 patent drawing

AI summary

The present invention provides a chemically amplified resist composition comprising:a resin (A) which contains no fluorine atom and a structural unit (a1) having an acid-labile group,a resin (B) which contains a structural unit (b2) having a fluorine-containing group and at least one structural unit selected from a structural unit (b1) having an acid-labile group, a structural unit (b3) having a hydroxyl group and a structural unit (b4) having a lactone structure, andan acid generator.