Resist Composition Using Sulfur or Iodine Salt for High Resolution

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Solution Overview

Problem

Current resist compositions used for semiconductor fine processing do not achieve satisfactory resolution in forming resist patterns, as they lack the necessary precision and clarity.

Innovation Solution

A resist composition incorporating a specific acid generator salt represented by formula (I) and a crosslinking agent, such as an epoxy compound, is developed, which includes a sulfur or iodine atom, and specific hydrocarbon groups with substituents, to enhance pattern resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional acid generators are used in resist composition, then the resist composition can be manufactured easily, but the resolution of the formed resist pattern is insufficient

Engineering Contradiction:
Improveresolution of resist patternVSAvoidcomplexity of acid generator structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the chemical parameters of the acid generator by introducing specific salts containing sulfur or iodine atoms in defined molecular structures (formula I). This structural parameter change enhances the acid generation efficiency and leads to improved resist pattern resolution without complicating the manufacturing process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material strategy by combining the specifically structured salt (formula I) with crosslinking agents and other resist components. This composite approach creates a synergistic effect where the salt provides precise acid generation while crosslinking agents enhance pattern fidelity, achieving high resolution without excessive complexity

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the resist composition uses simpler acid generators, then the manufacturing process is easier, but the pattern formation quality deteriorates

Engineering Contradiction:
Improvepattern formation qualityVSAvoidease of resist composition manufacturing
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent optimizes chemical parameters by selecting salts with specific molecular structures (formula I) containing sulfur or iodine atoms. These parameter optimizations enhance acid generation efficiency and pattern formation quality while maintaining compatibility with existing manufacturing processes, thus not significantly increasing manufacturing difficulty

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If conventional salts are used in acid generators, then the resist composition is simpler to prepare, but the resolution of the resist pattern is lower

Engineering Contradiction:
Improveresolution of resist patternVSAvoidcomplexity of salt structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces specific structural parameters in the salt molecules (formula I), particularly the presence of sulfur or iodine atoms at defined positions. This parameter change significantly improves acid generation capability and resist pattern resolution, while the structural modifications remain within manageable complexity for industrial preparation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition effectively produces a resist pattern with improved resolution by utilizing the acid generator salt and crosslinking agent, enabling better pattern formation and processing in semiconductor manufacturing.

Implementation Method 1

a salt capable of forming a resist pattern with resolution which is better than that of a resist pattern formed by the resist composition including the salt

Methodology Applied
Scientific EffectPhotochemical reaction: Photodissociation

Implementation Method 2

A resist composition comprising an acid generator including a salt represented by formula (I), and a crosslinking agent

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS20240402600A1Resist composition and method for producing resist pattern
Publication Date: 2024.12.05 SUMITOMO CHEM CO LTD
  • US20240402600A1 patent drawing
  • US20240402600A1 patent drawing
  • US20240402600A1 patent drawing

AI summary

Disclosed are a resist composition comprising an acid generator including a salt represented by formula (I), and a crosslinking agent:wherein X represents S or I; R1, R2 and R3 each represent a hydroxy group, —X2—R10, etc.; X2 represents *—CO—O—, etc.; R4 to R9 each represent a halogen atom, etc.; R10 represents an acid-labile group; A1, A2 and A3 each represent a hydrocarbon group; Ar1, Ar2 and Ar3 each represent an aromatic or heterocyclic aromatic hydrocarbon group; m10 represents 0 or 1, and when X is S, m10 is 1, and when X is I, m10 is 0; m1 to m3 and m7 to m9 represent an integer of 0 to 5, m4 to m6 represent an integer of 0 to 4, 0≤m1+m7≤5, 0≤m2+m8≤5, 0≤m3+m9≤5, at least one of m1 to m3 and m7 to m9 represent an integer of 1 or more, and when m1 to m3=0, at least one of one or more R7 to R9 represent a hydroxy group, —X2—R10, etc.; and AI− represents an organic anion.