Resist Composition for High-Resolution Trench and Hole Patterns

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Solution Overview

Problem

Conventional resist materials face challenges in achieving excellent lithography properties, particularly in forming high-resolution resist patterns for trench and hole patterns, with line collapse issues in negative-tone solvent developing processes.

Innovation Solution

A resist composition comprising a base component with a polymeric compound containing specific structural units that change solubility under acid action, allowing for use in both alkali developing and negative-tone solvent developing processes, reducing line collapse and improving pattern resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional resist materials are used for trench and hole pattern formation, then the lithography process can be completed, but line collapse occurs and pattern resolution is insufficient

Engineering Contradiction:
Improvepattern resolutionVSAvoidline collapse
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the chemical composition parameters of the resist material by incorporating specific compounds ( compounds (1) and (2)) with defined molecular structures and ratios. This changes the solubility and development characteristics of the resist, enabling high-resolution pattern formation without line collapse in both alkali and solvent developing processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resist system by combining multiple components: compound (1) containing specific functional groups, compound (2) with complementary properties, and optional additives. This composite formulation achieves synergistic effects that prevent line collapse while maintaining excellent pattern resolution across different development methods

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If a resist composition is designed for alkali developing process, then good pattern formation is achieved, but it cannot be used for negative-tone solvent developing process

Engineering Contradiction:
Improvedeveloping process compatibilityVSAvoidpattern formation quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent designs a universal resist composition that functions effectively in both alkali developing and negative-tone solvent developing processes. The compound (1) contains functional groups that provide appropriate solubility characteristics for both development types, while compound (2) enhances this multi-functionality. This allows the same resist material to be used across different process flows without sacrificing pattern formation quality in either method

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition enables the formation of high-resolution resist patterns with reduced line collapse, enhancing lithography properties and pattern quality in both alkali and solvent developing processes.

Implementation Method 1

an acid-generator component (B) which generates acid upon exposure

Methodology Applied
Scientific EffectPhotoacid generation: Photopolymerisation

Implementation Method 2

a base component (A) which exhibits changed solubility in a developing solution under the action of acid

Methodology Applied
Scientific EffectAcid-base solubility change: Solvation

Data Source

PatentUS8795947B2Resist composition and method of forming resist pattern
Publication Date: 2014.08.05 TOKYO OHKA KOGYO CO LTD
  • US8795947B2 patent drawing
  • US8795947B2 patent drawing
  • US8795947B2 patent drawing

AI summary

A resist composition including a base component (A) which exhibits changed solubility in a developing solution under the action of acid and an acid-generator component (B) which generates acid upon exposure, the base component (A) containing a polymeric compound (A1) including a structural unit (a0) represented by general formula (a0-1) and a structural unit (a1) containing an acid decomposable group which exhibits increased polarity by the action of acid (R1 represents a hydrogen atom, an alkyl group of 1 to 5 carbon atoms or a halogenated alkyl group of 1 to 5 carbon atoms; W represents —COO—, a —CONH— group or a divalent aromatic hydrocarbon group; Y1 and Y2 represent a divalent linking group or a single bond; R′1 represents a hydrogen atom or an alkyl group of 1 to 6 carbon atoms; R′2 represents a monovalent aliphatic hydrocarbon group; and R2 represents an —SO2— containing cyclic group).