Resist Composition Salt for Semiconductor CD Uniformity

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Solution Overview

Problem

Existing resist compositions for semiconductor fine processing struggle to achieve uniform critical dimension (CD) uniformity in resist patterns.

Innovation Solution

A salt represented by formula (I) is used in an acid generator, which forms a resist composition that includes a resin with specific structural units, enhancing CD uniformity through its unique chemical structure and application process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional resist compositions are used for semiconductor fine processing, then the basic resist pattern formation is achieved, but the critical dimension (CD) uniformity of the resist pattern is insufficient

Engineering Contradiction:
ImproveCD uniformityVSAvoidresist pattern quality
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent modifies the chemical structure of the acid generator by introducing specific structural units (formula I) with varying parameters such as R1 (halogen, cyano, nitro, haloalkyl, or hydrocarbon groups), m1 (integer 0-4), X1 (different bonding groups), L1 and L2 (hydrocarbon groups with 1-28 carbon atoms), and Ar (aromatic hydrocarbon groups with 6-36 carbon atoms). These parameter changes in the molecular structure enable improved CD uniformity while maintaining resist pattern quality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite acid generator structure by combining multiple functional groups within formula (I), including ZI+ (organic cation), the core structural unit with R1, X1, L1, L2, Ar groups, and additional substituents (R5, X0). This composite molecular architecture achieves both satisfactory CD uniformity and reliable resist pattern formation.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the resist composition is optimized for CD uniformity, then the precision of semiconductor processing is improved, but the complexity of the composition increases

Engineering Contradiction:
Improveprocessing precisionVSAvoidcomposition complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent achieves improved processing precision by systematically varying parameters within a defined framework (formula I) rather than introducing entirely new complex structures. The parameters R1, m1, X1, L1, L2, and Ar provide a structured approach to optimization that balances precision improvement with compositional manageability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition using the salt achieves satisfactory CD uniformity in resist patterns, improving the precision and quality of semiconductor processing.

Implementation Method 1

an acid generator which is used for fine processing of semiconductors

Methodology Applied
Scientific EffectPhotolysis: Photodissociation

Data Source

PatentUS20240279166A1Salt, acid generator, resin, resist composition and method for producing resist pattern
Publication Date: 2024.08.22 SUMITOMO CHEM CO LTD
  • US20240279166A1 patent drawing
  • US20240279166A1 patent drawing
  • US20240279166A1 patent drawing

AI summary

Disclosed are a salt represented by formula (I), an acid generator, a resin and a resist composition:wherein R1 represents a halogen atom, a cyano group, a nitro group, a haloalkyl group or a hydrocarbon group; m1 represents an integer of 0 to 4; X1 represents *—CO—O—, *—O—CO—, etc.; L1 and L2 each represent a single bond or a substituted/unsubstituted hydrocarbon group; Ar represents a substituted/unsubstituted aromatic hydrocarbon group; X0 represents a single bond, *—O—**, *—CO—O—**, *—O—CO—O—**, etc., in which when L2 is a single bond, X0 is not a single bond; R5 represents a hydrogen atom, a halogen atom, or an alkyl group which may have a halogen atom; and ZI+ represents an organic cation.