Hand-Held Resistance Band Handle for Accurate Load Tracking

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Solution Overview

Problem

Existing resistance band systems for dumbbell workouts lack accurate measurement of load and repetitions, as they are dependent on the changing characteristics of the resistance band, leading to inconsistent and unreliable measurements.

Innovation Solution

A hand-held physique training device with ring-shaped force measurement sensors, distribution gaskets, and compression rings at both ends of a tubular handle, evenly distributing force applied by resistance bands to ensure precise and repeatable load and repetition measurements, connected to computing means for data processing and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensor is attached to the resistance band to measure load, then measurement capability is provided, but the solution becomes dependent on specific resistance band characteristics and elongation, leading to inconsistent measurements over time

Engineering Contradiction:
Improveload measurement accuracyVSAvoidmeasurement consistency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a force measurement sensor integrated into the handle structure as an intermediary element that directly measures the force applied to the handle, bypassing the need to measure resistance band elongation. This mediator approach allows accurate force measurement independent of resistance band characteristics, resolving the contradiction between providing measurement capability and ensuring consistent measurements over time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical measurement approach (measuring resistance band elongation) with a direct force sensing system using load cells or force sensors integrated into the handle. This substitution eliminates the dependency on resistance band elastic properties and elongation measurements, providing reliable and consistent force measurements regardless of resistance band characteristics or age.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Duration of action of stationary object

If resistance band characteristics change over time, then the resistance band continues to be usable, but the measured load values become inaccurate and inconsistent

Engineering Contradiction:
Improveresistance band usabilityVSAvoidload measurement accuracy
Core Design Contradiction:
Duration of action of stationary objectVSMeasurement precision

Solution Approach 1:

The force measurement sensor in the handle acts as an intermediary that directly measures the force applied, independent of resistance band characteristics. This allows the resistance band to continue being used even as its elastic properties change over time, while maintaining accurate load measurements through direct force sensing rather than indirect elongation measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If a clamp and potentiometer system is used to measure resistance band elongation, then measurement capability is provided, but the solution cannot measure actual load and provides inconsistent results

Engineering Contradiction:
Improvemeasurement data captureVSAvoidload measurement accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent replaces the clamp-potentiometer elongation measurement system with a direct force measurement system using load cells or force sensors. This substitution enables accurate load measurement by directly sensing the force applied to the handle, rather than indirectly calculating load from elongation measurements, thereby providing both data capture and measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If resistance bands are made lightweight and portable, then convenience and accessibility are improved, but the ability to provide sufficient resistance and variety is limited

Engineering Contradiction:
Improveportability and accessibilityVSAvoidresistance and exercise variety
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent integrates a dynamic force measurement system into the portable handle that can accurately measure varying forces applied during different exercises. The computing means processes these dynamic force measurements to provide real-time feedback on load and repetitions, enabling users to perform diverse exercises with sufficient resistance tracking while maintaining portability and ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The force measurement system and computing means in the handle provide multi-functional capability, enabling the measurement of load, repetition counting, and exercise form feedback across various resistance band exercises. This universal measurement approach allows a single portable device to support multiple exercise types with different resistance requirements, enhancing both exercise variety and portability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and repeatable measurement of load and repetitions during dumbbell workouts, supporting a wide range of exercises and providing real-time feedback, regardless of resistance band characteristics or placement angles.

Implementation Method 1

a ring-shaped compression ring placed onto the ring-shaped force distribution gasket

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a ring-shaped force measuring sensor mounted to the inner surface of the tubular handle

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentEP4434592B1A hand-held physique training device, a method for physique training and a physique training kit
Publication Date: 2025.10.15 ROBUS ATHLETIC OU
  • EP4434592B1 patent drawingFigure 1
  • EP4434592B1 patent drawingFigure 2~3
  • EP4434592B1 patent drawingFigure 4a~4d

AI summary

A device and a method for physic training. The physique training device (100, 200, 400, 600a, 600b, 700, 700a, 700b) comprises a tubular handle (102, 202) to accommodate one or more resistance bands (130, 230, 330, 430, 630, 730), a first force measurement means (110, 210, 510, 610) and a second force measurement means (120, 220, 520, 520, 620), a first computing means (140, 240, 340, 540, 640) connected to the first force measurement means and to the second force measurement means. The method for physique training comprises measuring a voltage readings of the ring-shaped force measuring sensors by a first force measurement means and by a second force measurement means of a hand-held physique training device, converting the measured voltage readings to a raw resistance values, calculating the raw resistance values to a training load values.