Resistive Isolation Detection Circuit for Photovoltaic Systems

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Solution Overview

Problem

Conventional insulation failure detection devices in electrical power systems suffer from low fidelity and high error rates due to their use of off-the-shelf components designed for wide-range voltage and amperage operations, leading to increased costs and reduced reliability.

Innovation Solution

A resistive isolation detection method and circuit that initiates a self-test, determines leakage currents between photovoltaic power conversion device channels and earth, and operates a safety relay based on the test results, ensuring accurate insulation failure detection and maintaining safety relay states accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If off-the-shelf voltage and amperage metering devices are used for insulation failure detection, then the device can operate across a wide-range of voltages and amperages, but the fidelity and granularity of readings decrease and error rates increase

Engineering Contradiction:
Improveoperating rangeVSAvoidreading fidelity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent divides the detection function into separate channels (positive channel and negative channel) with independent detection circuits for each channel. This segmentation allows each channel to be optimized for specific voltage and amperage ranges, improving measurement precision while maintaining overall system versatility through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If off-the-shelf metering devices are used for insulation failure detection, then implementation is simplified, but error rates increase and costs increase

Engineering Contradiction:
Improveimplementation simplicityVSAvoiddetection accuracy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The detection circuit performs self-tests to verify its own operational status and detects leakage currents autonomously. The system includes self-diagnostic capabilities that monitor the health of detection components, enabling the circuit to identify and report its own failures without external intervention, thereby improving reliability while maintaining ease of implementation.

Inventive Principle:
Principle #25Self-service

3Reliability

If conventional insulation failure detection devices are used, then the system can detect insulation failures, but the granularity and fidelity of readings are insufficient

Engineering Contradiction:
Improveinsulation failure detection capabilityVSAvoidreading granularity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an event manager system as an intermediary between the detection circuits and the control system. This event manager collects data from multiple detection channels, processes the information centrally, and generates comprehensive isolation failure detections. The intermediary architecture enables detailed granular readings from each channel to be aggregated and analyzed, improving overall detection fidelity while maintaining the ability to detect insulation failures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11415640B2Resistive isolation detection methods and systems
Publication Date: 2022.08.16 SONNEN INC
  • US11415640B2 patent drawing
  • US11415640B2 patent drawing
  • US11415640B2 patent drawing

AI summary

Implementations described herein relate to methods, apparatuses, and systems of leakage current detection. According to one implementation, a method includes initiating self-test of a resistive isolation detection circuit, the self-test configured to return a reset latched value representative of a state of the resistive isolation circuit, pulsing a latch reset signal to clear the reset latched value and a testing signal to indicate a testing state, and during the testing signal, independently determining, that a leakage current is present between a photovoltaic power conversion device positive channel and earth, and, that a leakage current is present between a photovoltaic power conversion device negative channel and earth. The method also includes operating a safety relay and indication signal responsive to the testing signal and the independent determining.