Resistive Pulse Particle Characterization Device

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Solution Overview

Problem

Current methods for characterizing particles in fluid samples, particularly nanomaterials, are limited by the need for costly and low-throughput microscopy, inability to analyze particles in their natural environment, and lack of technologies for high-throughput measurement of shape properties and multimodal sample sets.

Innovation Solution

A device comprising a microfluidic channel with first and second electrodes and a second particle sensor with a nanopore, capable of detecting particles through resistive pulse sensing, allowing for inline characterization of particle size, shape, and concentration with high-throughput processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If microscopy (electron or optical) is used for particle characterization, then measurement precision is improved, but productivity deteriorates due to low throughput and high cost

Engineering Contradiction:
Improveparticle characterization detailVSAvoidthroughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces optical/electron microscopy with resistive pulse sensing technology. The RPS system uses electrical resistance measurements through a nanopore to detect and characterize particles, substituting the mechanical/optical detection system with an electrical sensing system that enables high-throughput analysis while maintaining particle characterization capabilities

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from optical/electron signals to electrical resistance signals. By measuring changes in ionic current through a nanopore caused by particle translocation, the system converts physical particle properties into electrical signals that can be rapidly quantified, enabling both high precision and high throughput

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If batch reactor analysis is used, then manufacturing cost is reduced, but productivity deteriorates due to infrequent sampling and limited inline monitoring

Engineering Contradiction:
Improveproduction costVSAvoidinline monitoring capability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements continuous inline monitoring within the flow reactor using resistive pulse sensing. The nanopore sensor continuously detects particles in the fluid stream as they pass through the reaction zone, enabling real-time monitoring throughout the continuous flow process rather than intermittent batch sampling, thereby maintaining manufacturing efficiency while enabling high-throughput analysis

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent introduces a nanopore sensor as an intermediary detection element within the flow reactor. This sensor acts as a mediator between the fluid stream and the detection system, allowing continuous sampling and analysis of particles in their natural environment without disrupting the continuous flow process

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If fixed range sensors are used, then device complexity is reduced, but adaptability deteriorates as they can only measure one type of material

Engineering Contradiction:
Improvesensor configurationVSAvoidparticle type coverage
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic, adjustable nanopore system where the pore size can be modified to match different particle sizes. The nanopore dimensions can be tuned (e.g., through fabrication variations or mechanical adjustment) to optimize detection for specific particle ranges, allowing a single sensor platform to adapt to various particle types while maintaining relatively simple device architecture

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, high-throughput characterization of particles in their natural environment, providing detailed information on size, shape, and concentration, and can handle multimodal sample sets, improving manufacturing efficiency and reducing production costs.

Implementation Method 1

A particle sensor is provided which is configured to detect particles in a fluid sample. The passage of particles through the nanopore causes a change in ionic current which is recorded as a resistive pulse

Methodology Applied
Scientific EffectResistive pulse sensing: Electrical Resistance

Implementation Method 2

The passage of particles through the nanopore causes a change in ionic current which is recorded as a pulse

Methodology Applied
Scientific EffectIonic current: Conduction (electrical)

Data Source

PatentUS12146821B2Shape analysis device
Publication Date: 2024.11.19 LOUGHBOROUGH UNIV
  • US12146821B2 patent drawing
  • US12146821B2 patent drawing
  • US12146821B2 patent drawing

AI summary

According to the present invention there is provided a first particle sensor, a second particle sensor and a device for characterisation of one or more particles in a fluid sample comprising a first particle sensor and/or at least one second particle sensor. A method for characterising one or more particles in a fluid sample is also disclosed.